Angelo Po DS31 Use And Installation Manual Download Page 45 | Manualshive

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Summary of Contents for DS31

Page 1: ...ES CONGELADORES RAPIDOS DE TEMPERATURA AFKOEL VRIESKAST ABATEDORES CONGELADORES RÁPIDOS DA TEMPERATURA БЫСТРЫЕОХЛАДИТЕЛИ МОРОЗИЛЬНИКИ MANUALE D USO E INSTALLAZIONE MANUEL D UTILISATION ET D INSTALLATION BEDIEN UND INSTALLATIONSHANDBUCH USE AND INSTALLATION MANUAL MANUAL DE USO E INSTALACIÓN HANDLEIDING MANUAL DE USO РУКОВОДСТВО К ИСПОЛЬЗОВАНИЮ Rev 8 12 2011 ...

Page 2: ...ctions and recommendations for use and maintenance Please retain the handbook for future reference The Manufacturer is not liable for any changes to this handbook which may be altered without prior notice Lea atentamente las advertencias contenidas en este manual pues dan importantes indicaciones concernientes la seguridad la utilización y el mantenimiento del aparato Rogamos guarde el folleto de ...

Page 3: ... Memorise User s programmes 12 Cancel a User s programmes 13 Rename a User s programmes 13 PRE COOLING CYCLE 14 MANUAL CYCLES 15 Negative slaughter cycle with core probe 16 Negative slaughter cycle with timer 16 Soft positive slaughter cycle with core probe 17 Soft positive slaughter cycle with time 18 Hard positive slaughter cycle with core probe 18 Hard positive slaughter cycle with time 19 STOR...

Page 4: ...OCK SETTING 30 LANGUAGE 30 ALARMS AND FAULT ANALYSIS 31 SERVICE 33 PARAMETERS 33 Description of parameters 33 Changing parameters 36 RESET MEMORY 36 RESTORE 37 INPUTS OUTPUTS 38 STERILIZATION LAMP INSTALLATION 38 PRINTER INSTALLATION 38 MAINTENANCE OF PANEL BOARD 39 WIRING DIAGRAM PLATE 40 CONTROL AND SAFETY SYSTEMS 40 DISPOSAL 40 REFRIGERANT MATERIAL SAFETY DATA SHEET 41 DIMENSIONS 42 ANNEXES 44 ...

Page 5: ...with our their performance To this purpose we recommend you strictly comply with the instructions and regulations contained in this handbook Please remember that no reproductions of this handbook are allowed Due to our constant technological updating and research the features described in this handbook may be altered without prior notice TECHNICAL DATA Please refer to the technical data of your ow...

Page 6: ... products creamy desserts or low thickness products We recommend making sure that any positive quick cooling cycles up to 3 C to the core of the product do not last over 90 minutes and that negative quick cooling cycles up to 18 C to the core of the product do not last over 4 hours The processing room is to be pre cooled before starting the positive and or negative quick cooling cycle Moreover avo...

Page 7: ...vaporator as possible pict 4 If the cabinet is not full place the trays at equal distance from one another pict 5 LENGTH Cooled or frozen processed foodstuffs may be stored in a refrigerator for 5 days of processing with no quality alterations For best results we recommend keeping temperature constant throughout the storing 0 C to 4 C according to the various commodities Storing time may be increa...

Page 8: ...vacuum stored and provided with a sticker reporting the content A date of processing B and expiry date C written in permanent type ink pict 6 Tab 3 CORE PROBE For proper position of the probe refer to the following pictures S O N D A A S IN G O LO R IL E VA M E N TO CU OR E PR OD OT TO SONDA A M ULTIPLO RILEVAMENTO S UP ER FICIE PR OD OT TO Foodstuff Storing tmperature C Recommended storing time P...

Page 9: ...le Press to scroll through this information Menu Esc key Allows access to the main menu or return to the previous menu Quick IFR slaughter key press the key for 5 s default parameter values Up e Down keys Allow to scroll the different menus or change parameter values Quick Soft posit slaughter key press the key for 5 s default parameter values Quick negative slaughter key press the key for 5 s def...

Page 10: ...freezing Freezing Time time controlled freezing User 01 20 numbers available for programming according to the client s needs Cooling this programme cools the room before any slaughter cycle Manual Negative QC with max refrigerating air temp 25 C max core temp 18 C Positive Soft QC with max refrigerating air temp 10 C max core temp 2 C Positive Hard QC 40 of time at 25 C remaining time at 10 C core...

Page 11: ...ith printer available select Ok or No Clock Setting Clock setting Set date and time Language Set language Select the desired language Alarm Menu for displaying the memorized alarms reading only S alarm start E alarm stop Service customer service Service Appliance basic setting Set password 19 Parameters customer service parameters Reset Memory memory complete deletion Restore default parameters re...

Page 12: ...e ref pag 6 par Core probe Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice The display shows Press start stop to immediately activate the selected cycle Notes during switch on the controller automatically prepares itself to start an IFR slaughter cycle simply press and the cycle will start immediately from the main menu it is possibl...

Page 13: ...tivate the selected cycle The recommend programmes are listed below Prog Name of the programme Positive negative Time Core hard Room set storing time Ventilat 21 Meat positive core yes 2 C 120 min 100 22 Dairy positive time no 2 C 90 min 100 23 Pie positive time no 2 C 90 min 100 24 Stew positive time no 2 C 90 min 100 25 Fisch positive time yes 2 C 90 min 100 26 Poultry positive time yes 2 C 90 m...

Page 14: ...ibed in the previous paragraphs replacing the standard values with the desired ones Once the cycle is completely configured the display will show example Keep menu esc pressed for 5 seconds to memorise the programme The display will show the first available position Use buttons to scroll through the 20 programmes and select the desired position Press enter to confirm the selected position The disp...

Page 15: ...l all the memorized programmes Keep menu esc pressed for 5 seconds The display shows Press enter to cancel the programme Press menu esc several times to exit RENAME A USER S PROGRAMMES Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice The display shows Use the keys up and down to display Press enter to confirm your choice The display s...

Page 16: ...CLE It is advisable to run a cooling cycle prior to selecting any slaughter cycle Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice The display shows Use the keys up and down to display Press the start stop button to immediately activate the cooling cycle Once the temperature in the room reaches 25 C the buzzer will sound for 10 second...

Page 17: ...m 110 minutes HARD POSITIVE Cannelloni GN1 1 h40 4 Kg 3 4 cm 40 minutes HARD POSITIVE Vegetable soup GN1 1 h100 5 lt 5 cm 100 minutes HARD POSITIVE Fresh pasta GN1 1 h40 1 Kg 5 cm 20 minutes NEGATIVE Meat and tomato sauce GN1 1 h60 5 Kg 5 cm 90 minutes HARD POSITIVE Bean soup GN1 1 h60 5 Kg 5 cm 100 minutes HARD POSITIVE Fish soup GN1 1 h60 4 Kg 5 cm 110 minutes HARD POSITIVE MEAT AND POULTRY Roas...

Page 18: ... to modify the set point value of the temperature in the room Press enter to confirm your choice The display shows Use buttons to modify fan speed Press enter to confirm your choice The display shows Press start stop to immediately activate the selected cycle NEGATIVE SLAUGHTER CYCLE WITH TIME Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your...

Page 19: ...u esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice Press up to display Press enter to confirm your choice Press up to display Press enter to confirm your choice The display shows Use buttons to modify the set point value of the temperature in the room Press enter to confirm your choice The display shows Use buttons to modify fan speed Press ente...

Page 20: ...s to modify the duration of the cycle Press enter to confirm your choice The display shows Use buttons to modify fan speed Press enter to confirm your choice The display shows Press start stop to immediately activate the selected cycle HARD POSITIVE SLAUGHTER CYCLE WITH CORE PROBE Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice Press...

Page 21: ...E WITH TIME Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice Press up to display Press enter to confirm your choice Press up to display Press enter to confirm your choice The display shows Use buttons to modify the duration of the cycle Press enter to confirm your choice The display shows Use buttons to modify fan speed Press enter to...

Page 22: ...he temperature in the room Press enter to confirm your choice The display shows Use buttons to modify fan speed Press enter to confirm your choice The display shows Press the key start stop to start the storing cycle immediately NEGATIVE STORE Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice Press up to display Press enter to confirm ...

Page 23: ...M M MA A AN N NU U UA A AL L L 21 Press enter to confirm your choice The display shows Use buttons to modify fan speed Press enter to confirm your choice The display shows Press the key start stop to start the storing cycle immediately Speed 50 Esc Store Esc ...

Page 24: ...be starter from the main menu by pressing the key for at least 5 seconds STERILIZATION NOTE the germicidal lamp kit is not supplied as standard equipment It is an optional item Press menu esc to select the desired menu Use the keys up and down to display Press enter to gain access to the defrost activation The display shows Press enter to gain access to the mode for staring sterilisation The displ...

Page 25: ...les memorized The display shows Press Enter to start printing the memorized cycles quick cooler name date number of programme being used ame of programme being used temperature setpoint and quick ooling type starting time and room core temperature end of cycle me and room core temperature CLOCK SETTING See installation manual page 30 LANGUAGE See installation manual page 30 ALARM See installation ...

Page 26: ...master switch Clean all components stainless stell plastic or painted parts with lukewarm water and detergent Then rinse and dry without using abrasives or chermical solvents pict 8 Do not wash the appliance by spraying high pressure water on the machine pict 9 Do not rinse with sharp or abrasive tools especially the evaporator pict 10 You may clean inside the evaporator after loosening the knobs ...

Page 27: ...r is obtained by removing the front panel pict 16 STAINLESS STEEL MAINTENANCE By stainless steel we mean INOX AISI 304 steel We recommend following the instructions below for the maintenance and cleaning of stainless steel parts This is of the utmost importance to ensure the non toxicity and complete hygiene of the processed foodstuffs Stainless steel is provided with a thin oxide layer which prev...

Page 28: ...Turn the mains switch OFF pict 18 Disconnect the plug pict 19 Empty the appliance and clean it in accordance with the instructions given in the chapter CLEANING Leave the door ajar to prevent a bad smell Cover the compressor unit with a nylon cloth to protect it from dust pict 20 In case of appliances with remote control if you decide to turn it off remember to put the switch off also in the remot...

Page 29: ...D Rated power E Total lamp power F Fuse current G Coolant type H Coolant q ty L Temperature grade M Max hydraulic supply pressure N Room temperature P Expanding fluid R WEEE Symbol S Water iniet temperature T Water consumption W Heating unit power Z Least pressure MAX ROOM TEMPERATURE TAB 4 Air condenser units should not operate if room temperature is over 38 C Above 32 C amximum output is not gua...

Page 30: ...ave a min 100 mm clearance around the appliance on the sides where air inlet and outlet are located pict 28 For models depth 700 it is possible to bring the rear of the appliance closer to the wall Level the appliance by means of adjustable feet pict 29 In case of 72 kg and 144 kg blast chillers set the handle moving the washers before or after the P plate pict 30 Use suitable fork lift trucks to ...

Page 31: ...f the electrical board pict 33 in the condenser PLEASE USE CERTIFIED APPROVED MATERIALS All wiring cables are to comply with the ratings shown on the technical specifications Cables are to be connected to the equipotential terminal pict 34 The grounding cable is to be directly connected to a good grounding system pict 35 CONNECTION TO CONDENSATE DRAIN On certain models a condensation discharge φ 3...

Page 32: ... DO NOT START THE APPLIANCE IMMEDIATELY WAIT FOR AT LEAST 4 HOURS BEFORE OPERATING CLOCK SETTING Press menu esc to select the desired menu Use the keys up and down to display Press enter to gain access to the clock setting mode The display shows Use the keys up and down to change the flashing digit Press enter to confirm and pass to the next value Press menu esc several times to exit LANGUAGE Pres...

Page 33: ...ve number ranging from A01 to A30 Press enter to get further information about the alarm The max or min temperature the duration call SERVICE the alarm de activation time or the indication that the alarm is still in progress Use the keys up and down to display all the memorized alarms Press menu esc several times to exit If the fault is not corrected by following the above instructions ask for ski...

Page 34: ...istance Ask for skilled assistance The cycle cannot start Wrong cycle programming Check time and temperature parameters AL High Press Pressostat intervention Qualified technician required AL Room Probe Room Probe interrupted Qualified technician required AL Evap Probe Evap Probe interrupted Qualified technician required AL Cond Probe Cond Probe interrupted Qualified technician required AL Needle P...

Page 35: ...relation to P07 10 C 10 C 10 C 50 C 0 C A04 High temperature limit alarm in neg storing in relation to N04 10 C 10 C 10 C 0 C 50 C A05 Low temperature limit alarm in neg storing in relation to N04 10 C 10 C 10 C 50 C 0 C A06 Temperature alarm delay fron storing or defrost start 60min 60min 60min 0min 300min A07 Temperature alarm delay 30min 30min 30min 0min 300min A08 Duration of the buzzer in the...

Page 36: ...y Cycle time with faulty room probe in storing 10 min 10 min 10 min 0 min 90 min R05 Compressor ON time faulty room in pos storing 3 min 3 min 3 min 0 min 90 min R06 Compressor ON time with faulty room in neg storing 8 min 8 min 8 min 0 min 90 min R07 Needle min temperature for starting quick cooling 70 C 70 C 70 C 0 C 90 C R08 Compressor inhibition temperature 90 C 90 C 90 C 0 C 100 C R09 Compres...

Page 37: ... sec 99 sec B13 First phase min duration 6 min 6 min 0 min 99min B16 Defrost on starting intell QC cycle 0 no 1 yes 0 0 0 1 B17 Inhibition temperature 90 C 90 C 50 C 99 C B18 Room Set point in the event of automatic switch to time or temperature mode 7 C 7 C 50 C 99 C B19 Max duration possibile for intelligent QC process 999 min 999 min 1 min 999 min B20 Subcutane T safety value determining the en...

Page 38: ...s enter to gain access to the parameter programming mode The first parameter is displayed Use the keys up e down to scroll all the controller parameters Press enter to confirm your choice Use the keys up e down to select the new value of the parameter Press enter to confirm your choice Press menu esc several times to exit RESET MEMORY This function cancels the memorised data but not the memorised ...

Page 39: ...parameters ATTENTION should you use the device with the RESTORE option available on the card please apply to the manufacturer for proper setting of the electronic controller configuration parameters Press menu esc to select the desired menu Use the keys up and down to display Press enter to confirm your choice The display shows only the 1st time Use the keys up and down to select the password 19 P...

Page 40: ...ation FAN Evaporator fan speed Press menu esc several times to exit STERILIZATION LAMP INSTALLATION The sterilization lamp kit is not supplied as standard equipment Should you purchase the kit please follow the installation instructions to install PRINTER INSTALLATION The printer is not supplied as standard equipment Should you purchase the printer please follow the installation instructions to in...

Page 41: ...ic board box pict 41 along the slides Remove the electrical board cover with a tool to access the internal components Two delayed fuses are inserted in the power supply line For replacement remove the cover by unscrewing the fixing screws extract the blown fuse and replace it with a fuse having the same characteristics pict 42 Mod 20Kg 30Kg 40Kg Remove the front panel pict 43 and the control panel...

Page 42: ...s with a content of coolant exceeding 3 kg should be checked for leakage yearly DISPOSAL WASTE STORAGE At the end of the product life avoid release to the environment The doors should be removed before disposal Temporary storage of special waste is permitted while waiting for disposal by treatment and or final collection Dispose of special waste in accordance with the laws in force with regard to ...

Page 43: ... necessary Give artificial respiration if respiration has stopped or is about to stop In case of cardiac arrest give external cardiac massage Seek immediate medical attention Skin use water to remove ice from affected areas Remove contaminated clothes CAUTION clothes may adhere to skin in case of ice burns In case of contact with skin wash with copious quantities of lukewarm water In case of sympt...

Page 44: ... 75 IS101S IA101S 415 235 800 60 60 680 830 700 1565 150 914 1750 100 130 600 650 75 75 IS72S IA72S Ø30 630 260 1040 60 60 920 1005 875 1980 150 1084 1870 60 130 815 890 75 75 198 842 430 575 Ø30 745 66 5 66 5 612 700 620 1375 83 454 820 50 120 530 625 60 60 30 115 IS51H 1000 100 100 800 800 670 1375 75 454 615 100 152 542 5 625 60 60 30 IS51C IA51C DS51C DS31C 745 66 5 66 5 612 700 620 1375 83 45...

Page 45: ...10 Ø30 Ø30 2260 2034 226 IS102SR 1040 890 75 60 60 920 842 198 Ø30 1005 875 1980 150 1084 1750 60 130 815 575 430 75 630 260 Ø30 1400 277 1123 Ø30 2260 2120 140 3170 3270 ISP202R ISR202R 2160 2210 1400 277 1123 Ø30 2260 2120 140 IS102S Ø30 630 260 1040 60 60 920 1005 875 1980 150 1084 1870 60 130 815 890 75 75 198 842 430 575 Ø30 ...

Page 46: ...ower supply Voltage V 230 230 400 3N 400 3N 400 3N 400 3N 400 3N 400 3N 230 230 Frequency Hz 50 50 50 50 50 50 50 50 50 50 Intensity A 6 2 6 2 8 6 6 6 5 10 10 4 5 4 Power input W 1350 1350 1968 3200 3200 3600 5500 5500 850 3000 1200 4500 Refrigerating unit Refrigerating power W 617 617 600 2011 2011 2011 2400 2400 5070 9710 Evaporation temperature C 30 30 30 30 30 30 30 30 30 30 Cooling temperatur...

Page 47: ...me l GN1 1 600x400 GN1 1 600x400 GN1 1 600x400 GN2 1 600x800 GN1 1 600x400 GN1 1 600x400 Rails 5 10 10 10 3 5 Power supply Voltage V 230 400 3N 400 3N 400 3N 230 230 Frequency Hz 50 50 50 50 50 50 Intensity A 4 4 5 4 5 4 5 3 5 6 2 Power input W 850 2200 2200 2500 680 1350 Refrigerating unit Refrigerating power W 692 2245 2245 3325 577 617 Evaporation temperature C 10 10 10 10 23 3 30 Cooling tempe...

Page 48: ...B 1 SPEED EVAPORATOR FAN 77 COMPARTMENT PROBE 12 DEFROST ELECTROVALVE 78 EVAP DEFROST PROBE 20 DOOR ANTICONDENSATE RESISTANCE 79 NEEDLE CORE PROBE 20A DOOR ANTICONDENSATE RESISTANCE 79A MULTIPOINT NEEDLE CORE PROBE 21 DEFROST RESISTANCE 80 PTC RESISTANCE FOR COMPRESSOR CASING 21A DEFROST RESISTANCE 85A BOX WITH TERMINAL BOARD EVAP 21B DEFROST RESISTANCE 85B BOX WITH TERMINAL BOARD COND 21C DEFROST...

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