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A three-stage charger is the fastest charger. It charges the battery at a constant current until 

the battery voltage reaches a slightly elevated level. The battery is maintained at this voltage 

while the charging current diminishes to a low value, and then the battery is switched to the 

float voltage where it can be maintained indefinitely. However, the charger cannot differenti-

ate between a current going to a load on the battery, or being absorbed by the battery, so 

it can overcharge a battery supplying current to a load. A two-stage charger is preferred for 

“loaded” batteries and a three-stage for idle or unloaded batteries during recharging. 

All of Analytic Systems’ chargers include adjustable output voltage for charging standard or 

deep cycle lead-acid, VLRA or gel type batteries. 

Troubleshooting

This unit provides LED indicators and a buzzer to help diagnose any problems. The unit should 

sound the buzzer to alert you prior to shutting itself down. You should immediately check the 

indicators to determine the cause of the shutdown.

CHARGING

Indicates that the battery charger is charging the batteries:  
If the LED is not on, the batteries may be fully charged and the charger is 
supplying a float voltage to the batteries to keep them fully charged. 

LOW OUTPUT

Indicates that the output voltage is below normal because:
The current demanded by the devices connected to the unit exceeds the 
maximum output current rating, causing the output voltage to drop to 
maintain the current at the maximum level,
The input voltage is not high enough for unit to operate,

LOW INPUT

Indicates that the input voltage is below normal because:
The input voltage is not in the correct range for proper operation of the unit.

OVER HEAT

Indicates that the Battery Charger is running too hot because:
Too much power is being drawn, turn off or unplug some devices.
The Battery Charger is located in a poorly ventilated area.

If the load exceeds the continuous rating for too long a period, the temperature sensor inside 

the unit will turn off the outputs. After the unit cools sufficiently, it will automatically come 

back on. If this happens frequently, remount the unit for increased airflow so it cools better.

Summary of Contents for BCD1000 Series

Page 1: ...IES Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers In...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...wer switch to off position ALL BATTERY CHARGERS 1 WARNING RISK OF EXPLOSIVE GASES i i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY O...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...be added factory option to allow monitoring of charg ing current and charging voltage Specifications Input Voltages Nominal ip 110 250 300 Actual Vdc 100 140 230 280 280 360 Input Amps max 14 8 6 5 5...

Page 6: ...de an appropriate junction box Refer to the specifications table for the correct sizing of the circuit breaker in the distribution panel Red Positive Black Negative Designed and manufactured by ANALYT...

Page 7: ...es will reach the float voltage at which time the charging light will go off and the charging current will reduce as necessary to maintain the batteries at that voltage You may check this OUTPUT CONNE...

Page 8: ...al charge 100 75 50 25 0 Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stag...

Page 9: ...icators to determine the cause of the shutdown CHARGING Indicates that the battery charger is charging the batteries If the LED is not on the batteries may be fully charged and the charger is supplyin...

Page 10: ...ors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J22 It will be next to the relay as is shown in the above diagram Simply m...

Page 11: ...remotely as well as duplicating all the diagnostic indicators and audible alarm REMOTE CONNECTOR This connector is located on the side of the unit Important To prevent the possibility of High Voltage...

Page 12: ...er will charge the battery at approximately 10 of its normal rate i e 4 amps for a 40 amp charger until the battery reaches equalize voltage and then the current reduces as necessary to maintain the b...

Page 13: ...the battery The sensor may be placed on top of the battery but it should be secured to the battery so as to prevent it from losing contact with the battery Battery Charger Temperature Compensation The...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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