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10

To use your dry contact output fail relay you must connect a 9-pin D connector to the unit. You 

must use pins one and six as is indicated on page 10 in the remote connector diagram. 

The relay is factory preset to fail in the closed position when the low output LED and buzzer 

come on. If you wish to have the relay fail in the open position when the low output LED and 

buzzer come on, you must take the cover off the unit and move the jumper to the other posi-

tion on J22. J22 is located next to the relay. 

To change the position of the jumper, first turn the unit off and disconnect the unit from both 

the power and batteries. Next, turn the unit on for 30 seconds to discharge the capacitors, 

then turn it off again. Remove the eight screws holding on the cover. Turn the unit upside 

down, remove the cover and locate J22. It will be next to the relay as is shown in the above 

diagram. Simply move the jumper to the desired position as is shown in the above diagram. 

Replace the cover and re-install the eight screws. Reconnect the unit to the power and batter-

ies. 

BATTERY TEMPERATURE SENSORS

Up to 2 battery temperature sensors can be connected to the charger to allow temperature 

compensation of the battery charging voltage (1 is supplied with the unit). If only the 1 sensor 

is used, it MUST be plugged into the ‘BATT 1’ connection on the side of the unit. If no sensor 

is used, the charger will default to standard output voltage.

For installation instructions of the temperature sensor, please see the section entitled 

Remote Battery Temperature Sensor Installation.

Dry Contact Relay

Summary of Contents for BCD1000 Series

Page 1: ...IES Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers In...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...wer switch to off position ALL BATTERY CHARGERS 1 WARNING RISK OF EXPLOSIVE GASES i i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY O...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...be added factory option to allow monitoring of charg ing current and charging voltage Specifications Input Voltages Nominal ip 110 250 300 Actual Vdc 100 140 230 280 280 360 Input Amps max 14 8 6 5 5...

Page 6: ...de an appropriate junction box Refer to the specifications table for the correct sizing of the circuit breaker in the distribution panel Red Positive Black Negative Designed and manufactured by ANALYT...

Page 7: ...es will reach the float voltage at which time the charging light will go off and the charging current will reduce as necessary to maintain the batteries at that voltage You may check this OUTPUT CONNE...

Page 8: ...al charge 100 75 50 25 0 Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stag...

Page 9: ...icators to determine the cause of the shutdown CHARGING Indicates that the battery charger is charging the batteries If the LED is not on the batteries may be fully charged and the charger is supplyin...

Page 10: ...ors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J22 It will be next to the relay as is shown in the above diagram Simply m...

Page 11: ...remotely as well as duplicating all the diagnostic indicators and audible alarm REMOTE CONNECTOR This connector is located on the side of the unit Important To prevent the possibility of High Voltage...

Page 12: ...er will charge the battery at approximately 10 of its normal rate i e 4 amps for a 40 amp charger until the battery reaches equalize voltage and then the current reduces as necessary to maintain the b...

Page 13: ...the battery The sensor may be placed on top of the battery but it should be secured to the battery so as to prevent it from losing contact with the battery Battery Charger Temperature Compensation The...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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