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AMX HPX-1600, Installation Manual

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AMX HPX-1600 Installation Manual Download Page 7

HPX-1600 Hydraport

3

HPX-1600 Retractable Connection Port 

HPX-1600 Specifications (Cont.)

Compatibility (Cont.):

• HPX-B050, Hydraport Blank Panel - 1/2 M Height (FG558-01)

• HPX-B100, Hydraport Blank Panel - 1 M Height (FG558-02)

• HPX-B200, Hydraport Blank Panel - 2 M Height (FG558-03)

• HPX-B050-L, Hydraport Custom Label Panel - 1/2 M Height (FG558-11)

• HPX-B100-L, Hydraport Custom Label Panel - 1 M Height (FG558-12)

• HPX-AC-SB, Hydraport Stop Block (FG559-01)

• HPX-AC-DA, Hydraport Decora Adapter Plate (FG559-11)

• HPX-AC-MB, Hydraport Accessory Mounting Bracket (FG559-21)

• HPX-PAK-US, Hydraport Power Accessory Kit w/ US power cord 

(FG559-31)

• HPX-PAK-I, Hydraport Power Accessory Kit w/ no power cord 

(FG559-32)

• HPX-AC-TK, Hydraport Installation Tool Kit (FG559-90)

Optional Accessories:

HPX-AC-TK Hydraport Installation Tool Kit (FG559-90) see below.

HPX-AC-HSP Hydraport Spring Kit for Heavy Loads (FG559-42)

Certifications:

UL 962A 

(N America versions only)

HPX-AC-TK Hydraport Installation Tool Kit (FG559-90)

Quantity

Description

(1)

HPX-AC-TMPLT 559-91 router template 

(4)

Mounting Strips 

Note: The Mounting Strips are manufactured by 3M™. 
The 3M part number is “17021P”.

(1)

Router bit (Freud 12-128 or Whiteside 1072)

(1)

Guide Bushing (Woodcraft 144693)

(1)

Lock Nut (Woodcraft 144696)

(1)

Installation Guide

Summary of Contents for HPX-1600

Page 1: ...Installation Manual Environment Accessories HPX 1600 Retractable Connection Port and HPX Modules Last Revised 4 27 2012 ...

Page 2: ...rked on the outside of each box The RMA is valid for a 30 day period After the 30 day period the RMA will be cancelled Any shipments received not consistent with the RMA or after the RMA is cancelled will be refused AMX is not responsible for products returned without a valid RMA number AMX is not liable for any damages caused by its products or for the failure of its products to perform This incl...

Page 3: ...ired 23 Step 10 Install Shields 24 Step 11 Secure Cables 25 HPX P200 xx Power Outlet Module 27 Overview 27 Product Specifications 27 Installing the HPX P200 XX Power Outlet Module 28 Disconnect the IEC C 14 Power Inlet Connector On the Hydraport Base Assembly 28 Step 1 Connect the HPX P200 xx to the HPX 1600 Power Inlet Assembly 29 Step 2 Insert the Power Outlet Module Into the HPX 1600 Chassis 29...

Page 4: ...ii HPX 1600 Retractable Connection Port Table of Contents ...

Page 5: ...business at hand FIG 1 All this while each cable stays connected Common Application Boardrooms conference rooms meeting rooms or auditoriums where equipment is permanently installed in the room and users must connect to that equipment from a conference table or lectern The HPX 1600 is designed to be mounted into a horizontal surface such as a conference room table or lectern in order to provide co...

Page 6: ...enings in the unit s bottom cover Compatibility HPX P200 US Hydraport Power Outlet Module US FG551 01 HPX P200 UK Hydraport Power Outlet Module UK FG551 11 HPX P200 EU Hydraport Power Outlet Module EU FG551 21 HPX P200 AU Hydraport Power Outlet Module AU FG551 31 HPX AV100 CS A Hydraport Composite with Stereo Module FG552 10 HPX AV100 RGB A Hydraport RGBHV with Stereo Module FG552 11 HPX C5400 CS ...

Page 7: ...racket FG559 21 HPX PAK US Hydraport Power Accessory Kit w US power cord FG559 31 HPX PAK I Hydraport Power Accessory Kit w no power cord FG559 32 HPX AC TK Hydraport Installation Tool Kit FG559 90 Optional Accessories HPX AC TK Hydraport Installation Tool Kit FG559 90 see below HPX AC HSP Hydraport Spring Kit for Heavy Loads FG559 42 Certifications UL 962A N America versions only HPX AC TK Hydrap...

Page 8: ...tion Port HPX 1600 Exploded View FIG 2 provides an exploded view of the HPX 1600 Hydraport System with the main components referenced in this document labelled Use this diagram for reference while following the instructions provided in this document ...

Page 9: ...w Shield and 8 Mounting Screws Shield and 8 Mounting Screws Power Cord Plug Power Cord Bracket Retaining Ring and 4 Mounting Screws Mounting Sleeve Module Faceplates Module Faceplates Spring Lift Assemblies Bottom Cover Top Cover HPX 1600 Chassis Aluminum Frame Power Inlet Assembly PCB ...

Page 10: ...HPX 1600 Hydraport 6 HPX 1600 Retractable Connection Port ...

Page 11: ...e during the installation of the Hydraport system Read these instructions in their entirety before beginning the installation The installation requires specific steps to be performed the specified order Step 1 Select an Installation Location Note the space requirements for installing the system FIG 3 provides a dimensioned drawing of the HPX 1600 System above and below the table Only a professiona...

Page 12: ... are seated at the table Even when the system is deployed in the up position the mounting system and shields occupy the entire space requirement below the table Step 2 Cut the Hole In the Mounting Surface Use the HPX AC TK FG559 90 and a suitable router with arbor to create the hole in the mounting surface FIG 4 provides the hole cutout dimensions for reference 1 Carefully measure the tabletop or ...

Page 13: ...ainst the template opening such that the guide bushing follows along the template opening 7 Carefully follow the template opening with the guide bushing in a clockwise fashion such that the cutting action of the router bit is acting against the motion of the router 8 Make several passes with the router guide bushing and router bit 9 Lower the router bit in small increments to remove a suitable amo...

Page 14: ...pet in a conduit or structure or is otherwise fixed the cable must be placed through the retaining ring note the orientation of the retaining ring see FIG 8 on page 11 then through the mounting surface from bottom to top then to the module before the module is placed into the base assembly as shown in FIG 7 The backside termination for each module can and should be completed before the module is i...

Page 15: ...osses away form the main assembly down For mounting surfaces greater than 35mm thick orient the screw bosses toward the main assembly up FIG 8 Direction of the Screw Bosses based on surface thickness 19mm vs 19mm thick note the orientation of the screw bosses Retaining Ring Mounting Surface Retaining Ring Mounting Surface Retaining Screw Retaining Screw Retaining Screw Retaining Screw ...

Page 16: ...bly Note the orientation of each module a small tab exists on the bottom side shown facing up in FIG 10 of the faceplate of each module Ensure this tab is facing the bottom side of the system see FIG 11 on page 14 See Step 4 6 for the installation of High Voltage Isolators HPX PA HVI These Isolators must be installed properly to maintain product safety certifications All Low Voltage Secondary Circ...

Page 17: ...dules and the AC Power Outlets must be separated by the High Voltage Isolators provided in this kit See the Instructions provided with the High Voltage Isolators for detailed installation instructions 7 For AC power modules plug the provided wire harness into the Power Inlet assembly inside the bottom cover FIG 11 FIG 10 Inserting Modules Into the HPX 1600 Base Assembly Top Cover detail view of Mo...

Page 18: ...1 Bottom Cover Connect each AC power module to the power inlet assembly Bottom Cover inside view Cross section view of Bottom Cover showing cable routing International units FG550 BL FG550 SL include two circuit breakers for line and neutral Both circuit breakers are required for operation Take care while routing the wires to the circuit breaker positioned on the opposite side of the chassis from ...

Page 19: ... these positions If a Stop Block FG559 01 is used to limit the travel of the system in the Up position 2M 2 of Blank modules will be used above the Stop Block and below the mounting surface The 10A Circuit Breaker provided in HPX PAK xx can be used to occupy one of these positions Once each face of the system is fully occupied with active or blank modules install the bottom cover 1 Ensure each AC ...

Page 20: ...ver using the four square holes provided in the bottom cover FIG 13 Bottom Cover Connect each AC power module to the power inlet assembly FIG 14 Installing the Bottom Cover Bottom Cover inside view AC Power connector AC Power connector AC Power connector AC Power connector Circuit Breaker Connector Bottom Cover HPX 1600 Chassis Grounding screw connects here Grounding screw Power Inlet Assembly mou...

Page 21: ...luminum frame using the four provided screws 5 Secure the cables exiting the bottom cover using the provided wire ties FIG 15 FIG 15 Bottom Cover Installed With Cables Exiting and Secured HPX 1600 Chassis Aluminum Frame bottom Wire Tie Wire Tie Bottom Cover secured with 4 mounting screws Cable Cable ...

Page 22: ... secure and the exiting cables are secured 1 Clip both lift spring assemblies onto the mounting sleeve 2 Ensure the lift spring assembly is oriented properly FIG 16 3 Unlatch the sliding frame and mounting sleeve so the sleeve is free to slide relative to the frame 4 Slide the mounting sleeve so that it is nearest to the bottom cover 5 Take hold of the body of one lift spring assembly and pull it ...

Page 23: ... sleeve towards the top of the unit until the unit latches in the closed position FIG 17 Inserting the Lift Spring Assembly Into the Bottom Cover The notch on the Lift Spring Assembly Notch on Lift Spring Assembly Slot on Bottom Cover fits into the slot on the Bottom Cover Lift Spring Assemblies Bottom Cover Mounting Sleeve Clip ...

Page 24: ...t all cables from the backside terminations pass through the cutout Note that any fixed cables should already be passed through both the mounting surface and retaining ring see the Step 3 Prepare the Terminations section on page 10 FIG 18 Completed Assembly Latched In the Closed Position Mounting Surface Mounting Sleeve Spring Lift Assembly HPX 1600 Chassis Aluminum Frame bottom Module Faceplate S...

Page 25: ... the unit in the mounting surface Ensure the unit is properly aligned in the mounting surface Torque the retaining screws to approximately 3 in lbs Do not over tighten the screws 5 After tightening the retaining screws ensure the unit moves smoothly up and down Over tightening the retaining screws can cause the system to bind If the system binds gradually loosen the retaining screws until it opera...

Page 26: ...Installing the HPX 1600 22 HPX 1600 Retractable Connection Port FIG 20 HPX 1600 Installed in mounting surface Top View Bottom View ...

Page 27: ... with metal retention bracket If this bracket has been removed during installation reinstall it at this time The metal retention bracket is required to maintain North American Product Safety Certifications Fold the power cord back 180 degrees and secure it to the far side of the bottom cover using the supplied wire ties FIG 21 FIG 21 Installing the Power Cord Power Cord AC Power Socket 4 Plastite ...

Page 28: ...gh the assembled shield appropriately 2 Snap the assembled shield onto the lower portion of the mounting sleeve 3 Install the four additional mounting screws into the top of the shield to secure the shield to the mounting sleeve FIG 22 FIG 22 Installing the Shields Shields 4 screws secure the top of the Shields to the Mounting Sleeve 8 screws 4 on each side secure the two Shields to each other ...

Page 29: ...cess service loop as this can place significant weight on the sliding and lifting mechanism and prevent the system from functioning properly Ensure the service loop does not catch on the shields or any other obstruction and is away from users who might kick or snag the cables Secure the cables in at least one additional location after they have been secured to the retaining ring so as to prevent u...

Page 30: ...Installing the HPX 1600 26 HPX 1600 Retractable Connection Port ...

Page 31: ...on on page 27 Product Specifications FIG 24 HPX P200 xx Hydraport Power Outlet Module HPX P200 US shown 3 Position Connector connects to the HPX 1600 Power Inlet Assembly The Hydraport System limits the total available current for all Power Outlet Modules to 10 Amps total HPX P200 XX Specifications Models Available HPX P200 US North America Japan FG 551 01 HPX P200 EU European Union FG 551 11 HPX ...

Page 32: ...hree position plug in connector for use with HPX 1600 Hydraport Base Assembly Compatibility HPX 1600 Hydraport Base Assembly HPX PAK US Hydraport Power Accessory Kit w US power cord FG559 31 HPX PAK I Hydraport Power Accessory Kit w no power cord FG559 32 Included Accessories Quick start guide Ensure that the AC Power cord is disconnected from IEC C 14 power inlet connector on the Hydraport Base A...

Page 33: ...PX P200 XX Power Outlet Module into the main chassis of the HPX 1600 Base Assembly Note the position of module interlock tab this tab should face towards the bottom of the HPX 1600 Base assembly when installed in its mounted position FIG 27 FIG 26 HPX 1600 Bottom Cover Connect Power Outlet Module to Power Inlet Assembly FIG 27 Inserting the Power Module into the HPX 1600 Chassis Bottom Cover insid...

Page 34: ...10 Amp circuit breaker for the Hydraport System to prevent power overload and complete the AC Power Circuit Position the Circuit breaker module included in the HPX PAK XX Power Accessory Kit in the main chassis of Hydraport base assembly such that it resides just below the mounting surface in which the Hydraport system is installed FIG 28 FIG 28 10A Circuit Breaker Module positioned just below mou...

Page 35: ...IG 29 HPX PA HVI Folded for Installation If AC Mains Power Outlets are to be used in the HPX 1600 this item must be installed in order to maintain Product Safety Certifications Failure to install this item properly may void Product Safety Certifications HPX PA HVI Specifications Material Vulcanex Vulcanized Fiber Thickness 0 4mm 0 016in Dielectric Strength 300V mil 4 800V Included Accessories Inst...

Page 36: ...gh Voltage Isolator Use the score lines on the High Voltage Isolator to fold the paper into the shape shown in Figure 1 Interlock the two tabs and slots at the top of the part with the square tab back folded inside the interlocking tabs sides Pre crease the folds as required to achieve a sharp square fold Step 3 Insert the High Voltage Isolator Insert the High Voltage Isolator into the HPX 1600 Ba...

Page 37: ... in FIG 32 to trim the High Voltage Isolator to the proper length based on the number and type of AC Mains Power Modules installed Step 5 Install AC Mains Power Outlets Reinstall the trimmed High Voltage Isolator trapping the low voltage secondary circuit cables on the sides of the unit as before Install the AC Mains Power Outlets Circuit Breaker Modules and Blank Panel Modules Including Product L...

Page 38: ...ation knowledge In the ever changing AV industry continual education is key to success AMX University is dedicated to ensuring that you have the opportunity to gather the information and experience you need to deliver strong AMX solutions Plus AMX courses also help you earn CEDIA NSCA InfoComm and AMX continuing education units CEUs Visit AMX University online for 24 7 365 access to Schedules and ...

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