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AmTryke 50-HC-1000, Adaptation Assembly Instructions

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AmTryke 50-HC-1000 Adaptation Assembly Instructions Download Page 20

 

Revise Date: 1/12/2016 

n:\amtryke\manuals and instructions\models\hp-1000\hp1000 w-tilt steering assembly.doc

 

20 of 25 

Rear Deck Assembly 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Rear deck and mounting hardware 

Rear deck frame 

Black round nut caps  

Rear deck frame to main frame 
mounting hardware  

Chain and master 
link  

Summary of Contents for 50-HC-1000

Page 1: ...assembly doc 1 of 25 AmTryke Adult Recumbent Model HP1000 50 HC 1000 TOOLS Needed for Assembly 5 mm Allen Wrench 8 mm Socket or Wrench 10 mm Socket or Wrench 14 mm Socket or Wrench 15 mm Socket or Wr...

Page 2: ...s Rear Deck Assembly Page 3 Front Tire Installation Page 5 Attaching Rear Deck to Main Frame Page 5 Leg Supports Page 7 Main Steering Installation Page 8 Attaching Seat Frame to Main Frame Page 10 Fro...

Page 3: ...nuts flat washers from both ends of axle slide wheel over each side pay attention to tire directional arrow 2 Slide flat washer over each side and then thread a 22mm nut on each side Tighten using a 2...

Page 4: ...e B 2 stamped on it 5 Using Phillips head screw driver remove clamping screw from bracket open clamp and install on rear thread clamping screw and tighten Front Tire Installation 1 Remove two black th...

Page 5: ...ls and instructions models hp 1000 hp1000 w tilt steering assembly doc 5 of 25 4 Slide shaft of quick release axle through center of rim 5 Install spring on other side with narrow end pointing inwards...

Page 6: ...ten nuts Do not tighten up completely at this point 3 Install chain from main hub to rear axle sprocket 4 Using a pair of needle nose pliers snap the master link in place 5 Pull back on the rear deck...

Page 7: ...need to set them up 2 Leg support on the right side will need to be repositioned pull the lower bar out of the main piece pivot the main piece to stick out on the right side insert bar back into main...

Page 8: ...point Raise the main steering tube so that the angle adjuster can be folded down 2 Pre installed in the frame is a long Allen head bolt Remove the bolt but unscrewing the nut and align the angle adjus...

Page 9: ...ounter clockwise 5 Install the steering linkage remove the two nuts and flat washers already installed 6 Using a 5mm Allen wrench thread the screw through the steering stem attachment slide one flat w...

Page 10: ...to the seat mounting frame 2 Move seat sliding bracket forward all the way so that the two front holes are exposed Install one Allen head bolt in each hole and thread nut on from bottom 3 Move seat f...

Page 11: ...0 hp1000 w tilt steering assembly doc 11 of 25 Front Reflector 1 Attach reflector to bracket use Phillips head screw 2 Remove clamp screw open clamp and place over steering stem tube Bracket Phillips...

Page 12: ...le is secured to the brake arms engage the brake lever several times checking the position of the brake shoes at the rim The brake shoes should be 1mm away from the rim when in a relaxed position When...

Page 13: ...Adjust the balance with the spring tension adjustment screws 4 Pass the inner cable through the inner cable lead Set the cable with the clearance of 1mm between each brake pad and the rim tighten the...

Page 14: ...he steering stem tube 2 Put screw through lower eyelet of cable retainer and thread back into steering stem tube 3 Attach the cable retainer to upper chain guard bracket using a zip tie Clip off exces...

Page 15: ...ent the cable from wrapping around the hand grips during pedaling 2 Use the remaining zip ties and secure the cable to the steering stem tube Gear shift cable and rear brake cable Cable retainer secur...

Page 16: ...you hear it click into place Maintenance As is with all other bikes and vehicles that use a chain for the drive line the chain will eventually come off the sprocket and need to be reinstalled This ne...

Page 17: ...wrest on the hand grip 3 Remove the outer chain from the lower outer pulley slot located at the base of the steering stem tube 4 Use a screwdriver to lift the chain up in the front and turn the hand c...

Page 18: ...tilt steering assembly doc 18 of 25 5 Place chain on front side of sprocket and rotate crank arm counter clockwise until chain is on sprocket completely 6 Repeat steps 1 2 3 in reverse to finish reins...

Page 19: ...Revise Date 1 12 2016 n amtryke manuals and instructions models hp 1000 hp1000 w tilt steering assembly doc 19 of 25 Front Tire Front tire and quick release axle Page 5 Quick release axle...

Page 20: ...ls and instructions models hp 1000 hp1000 w tilt steering assembly doc 20 of 25 Rear Deck Assembly Rear deck and mounting hardware Rear deck frame Black round nut caps Rear deck frame to main frame mo...

Page 21: ...Revise Date 1 12 2016 n amtryke manuals and instructions models hp 1000 hp1000 w tilt steering assembly doc 21 of 25 Rear Tires Tire direction must be followed...

Page 22: ...Revise Date 1 12 2016 n amtryke manuals and instructions models hp 1000 hp1000 w tilt steering assembly doc 22 of 25 Main Frame Main hub Leg Supports Main Steering Tube Front Fork Hand cranks...

Page 23: ...nd instructions models hp 1000 hp1000 w tilt steering assembly doc 23 of 25 Hardware Cable Retainer Leg support bolt washers and nut Center steering stem bolt and washer Upper support Allen bolts wash...

Page 24: ...Revise Date 1 12 2016 n amtryke manuals and instructions models hp 1000 hp1000 w tilt steering assembly doc 24 of 25 Steering Linkage Steering Linkage...

Page 25: ...embly doc 25 of 25 Reflectors Questions or Concerns Regarding your Build No problem Please Contact Derek Shaw AmTryke Technical and Customer Support Coordinator 1 800 838 1845 x114 or dereks ambucs or...

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