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Amsco EAGLE SERIES 3011, Service And Maintenance Procedures Manual

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Amsco EAGLE SERIES 3011 Service And Maintenance Procedures Manual Download Page 27

6-1

Replacement Parts

Service and Maintenance Procedures

129359-452, Volume 1

The parts listed in this section are those that would be necessary to do minor
maintenance on this sterilizer. Recommended spares are the minimum num-
ber of items that we recommend you keep on hand.  Recommendations are for
one sterilizer — not all parts need to be stocked.  Where available, renewal
parts packages eliminate the need of stocking individual items.

6.1

Spare Parts List (Series 3011, 3021, 3013 and
3023)

NOTE: Parts that are applicable to Flash/Gravity (Series 3011 and 3021) or
Vacamatic (Series 3013 and 3023) units are marked in parenthesis; all other
parts are applicable to both type units.

DESCRIPTION

DESCRIPTION

DESCRIPTION

DESCRIPTION

DESCRIPTION

PART NUMBERS

PART NUMBERS

PART NUMBERS

PART NUMBERS

PART NUMBERS

SPARES

SPARES

SPARES

SPARES

SPARES

Chamber Door:

Chamber Door:

Chamber Door:

Chamber Door:

Chamber Door:
Cleaning Kit, Door Frame

P-753377-091

—

Diaphragm, Pressure Lock

P-7230-061

1

Gasket, Door, 16"

P-74367-091

1

Gasket, Door, 20"

P-78767-091

1

Gasket, Diaphragm

P-7753-091

1

• Renewal Parts Package (includes
   gaskets and diaphragms) 16"

Q-754360-002

1

• Renewal Parts Package (includes
   gaskets and diaphragms) 20"

Q-754360-003

1

Door Switch

P-136475-001

1

Control:

Control:

Control:

Control:

Control:
Control Board Assembly

P-146653-201

—

• RAM/RTC IC

P-150828-625

1

Printer Board Assembly

P-146653-204

—

• Printer

*

1

Display Module

P-93908-435

1

Auxiliary Power Supply Assembly

P-136807-141

1

Paper Take-Up Switch

P-129359-463

1

Power Switch

P-93902-846

1

Printer Function Switch

P-93908-901

1

Fuse, 2 Amp (Box of 5)

P-764317-449

1

Fuse, 3 Amp (Box of 5)

P-764317-778

1

Fuse, 1/4 Amp (Box of 5)

P-764317-819

1

Transducer Assembly (Grav.)

P-764323-314

1

Transducer Assembly (Vac.)

P-93908-907

1

Thermistor Assembly

P-93908-517

1

Door Switch Relay (CR1)

P-93909-576

1

Filter, Air (Plastic Housing):

Filter, Air (Plastic Housing):

Filter, Air (Plastic Housing):

Filter, Air (Plastic Housing):

Filter, Air (Plastic Housing):

P-93909-592

—

• Cartridge

P-129360-802

2

Filter, Air (Metal Housing):

Filter, Air (Metal Housing):

Filter, Air (Metal Housing):

Filter, Air (Metal Housing):

Filter, Air (Metal Housing):

P-93160-001

—

• Cartridge

P-23953-091

2

• “O” Ring

P-41301-091

2

REPLACEMENT PARTS

6

* Use P-764324-604 for Stage 2 Units.

Use P-755716-005 for Stage 3 Units with thermal printer.

Summary of Contents for EAGLE SERIES 3011

Page 1: ...Amsco EAGLE SERIES 3000 Gravity And Vacamatic Sterilizers 3 26 98 P 129359 452 Rev 10 Incorporating Volumes 1 2 and 3 in a Single Bound Set ...

Page 2: ...Amsco EAGLE SERIES 3000 Gravity And Vacamatic Sterilizers 3 26 98 P 129359 452 Rev 10 Volume 1 Service and Maintenance Procedures ...

Page 3: ...Intentionally Blank Page ...

Page 4: ...eeds A STERIS representative will gladly review these with you This sterilizer is not designed to process flammable liquids nor liquids in This sterilizer is not designed to process flammable liquids nor liquids in This sterilizer is not designed to process flammable liquids nor liquids in This sterilizer is not designed to process flammable liquids nor liquids in This sterilizer is not designed t...

Page 5: ... 6 Set Sterilizer Clock Calendar Time and Date 3 5 3 7 Set Automatic Utilities Control Times 3 6 3 8 Laboratory Option Description 3 7 3 8 1 Set Sterilize Temperature Overdrive 3 7 3 8 2 Undertemperature Recovery Function 3 8 3 8 3 Steam Pressure Regulator Sterilization At Temperatures Below 250 F 3 8 4 ROUTINE MAINTENANCE 4 1 4 1 Daily 4 2 4 2 Weekly 4 2 4 3 Monthly 4 3 4 4 Quarterly 4 3 4 5 Opti...

Page 6: ...iv 129359 452 Volume 1 Service and Maintenance Procedures Table of Contents Amsco Eagle 3000 Series Sterilizers ...

Page 7: ...ective gloves and apron should also be worn when reloading sterilizer following previous operation When sterilizing liquids to prevent personal injury or property damage resulting from bursting bottles and hot fluid you must observe the following procedure Use LIQUIDS cycle only No other cycle is safe for processing liquids Use only vented closures do not use screw caps or rubber stoppers with cri...

Page 8: ...ety Precautions CAUTION POSSIBLE EQUIPMENT DAMAGE Never use a wire brush abrasives or steel wool on door and chamber assembly After installation it is mandatory to brace piping so that it will not move vertically Failure to do so may allow p trap to separate from the funnel ...

Page 9: ...ut off to any one unit Service clearance is as shown on the EQUIPMENT DRAWING Leveling screws are correctly adjusted so that sterilizer is level and is at the heightshownontheEQUIPMENTDRAWING Tocheck proceedasfollows a Place a spirit level on sterilizer end ring in door opening side to side b SmallSterilizers Placelevelonrightsideofstandonundersideofangle supporting shell running front to back Med...

Page 10: ...2 2 129359 452 Volume 1 Service and Maintenance Procedures Installation Verification Figure 2 1 Installation Verification ...

Page 11: ...s three position valve Rotate quickly 180 counterclock wise 4 Position the main electric power disconnect switch to ON The main disconnect switch is not part of the generator 5 PositionthesterilizerpowerswitchtotheONposition Waterwillflowintothe generator and out of the drain valve flushing out the boiler 6 Allow the unit to flush for at least 3 minutes then close the drain valve The generator wil...

Page 12: ...s are included in the MAINTENANCE MANUAL see Section 7 for ordering information TABLE 3 1 SERVICE ADJUSTMENTS Dip Switch Function Factory Setting Optional Temperature Display and Printout Units Degrees F Degrees C Pressure Display and Printout Units PSIG Bar Time Display and Printout Units Std AM PM Military Automatic Duplicate Printout No Yes Automatic Utilities Control No Yes Intermittent Buzzer...

Page 13: ...e end of the cycle First line will always read DUPLICATE PRINT and complete printout of cycle data will be furnished 3 2 Intermittent Buzzer When Cycle Complete Sterilizer can be set so that the interim buzzer does not sound when cycle is complete Alladditionalwarningbuzzeralarmswillstillsoundevenifcomplete buzzer is set to OFF 3 3 Access Code To Set Cycle Values NOTE When Access Code function is ...

Page 14: ...rowtouchpadthenumberoftimesequal to the first digit b Press CURSOR RIGHT direction arrow touch pad to move cursor to the second digit c PressVALUES UP directionarrowtouchpadthenumberoftimesequal to the second digit d Press CURSOR RIGHT direction arrow touch pad to move cursor to the third digit e PressVALUES UP directionarrowtouchpadthenumberoftimesequal to the third digit f Press CURSOR RIGHT dir...

Page 15: ...ked out it will be 1 if two cycles locked out they will be 1 and 2 etc 6 If changing the number of locked out cycles press VALUES UP direction touch pad the number of times equal to the desired number of locked out cycles 1 2 3 or 4 then press CHANGE VALUES touch pad to advance control to cycle 1 or If not changing the number of locked out cycles press CHANGE VALUES touch pad to advance control to...

Page 16: ...r NO When the sterilizer is set for laboratory use the operator selects all values shown in TABLE 3 2 in addition to all the normal hospital values Also sterilize anddrytimevaluesareinhours minutesandsecondsinsteadofonlyminutes Values are set using the same procedure as hospital values Printouts will indicate LABORATORY STERILIZER when unit is set for laboratory See printout example 1 Open the pri...

Page 17: ... SHUTDOWN and RESTART times are identical or if SHUTDOWN time is set to zero then no shutdown will occur If the RESTART time is set to zero then no restart will occur until a CYCLE touch pad numbered 1 2 3 and 4 or RESET touch pad is pressed RESTART can be activated manually by pressing a CYCLE touch pad numbered 1 2 3 and 4 or pressing RESET touch pad when in the SHUTDOWN phase If a power failure...

Page 18: ...and to advance control to READY mode Printout of cycle values with utility control times will also be furnished 3 8 Laboratory Option Description When the sterilizer is set for laboratory use the operator selects all values shown in TABLE 3 2 in addition to all the normal hospital values Also sterilize anddrytimevaluesareinhours minutesandsecondsinsteadofonlyminutes Values are set using the same p...

Page 19: ...erilizer can be adjusted so that if chamber temperature drops more than 2 0 F below set sterilize temperature and then set temperature is reattained sterilize timer will resume counting down remaining sterilize time 3 8 3 Steam Pressure Regulator Sterilization At Temperatures Below 250 F The steam pressure regulator HI LO Valve is factory set for 250 and 270 F 121and132C sterilizationcycles Forste...

Page 20: ...ng or mainte nance procedures CAUTION Neveruseawire brush abrasives or steel wool on door and chamber assembly IMPORTANT Paragraph4 4 step3callsforperiodiccheckingofsafetyvalve operation in accordance with the National Board Inspection Code A periodic boiler inspection by a qualified inspector to check the integrity of the pressure vessel of units equipped with integral steam generator is also adv...

Page 21: ...of trisodium phosphate two tablespoons to one quart of water or Useasolutionof1 2cupofSTERISSonicDetergent andonequartofhot water if trisodium phosphate is objectionable c Wait five minutes d Flush drain with one quart of hot water e Place strainer back in chamber drain 2 Check control and status signals as follows a Empty chamber and set cycle values for a one minute gravity cycle b Start cycle a...

Page 22: ...procedures NOTE If mineral deposits form rapidly generator chamber should be cleaned and descaled more often to maintain peak operating condition Water supply with 3 to 5 grains hardness is recommended for electric steam generators to minimize scale buildup 4 6 As Necessary 4 6 1 Change Paper Roll See Figure 4 2 1 Open printer door 2 Grasp and pull remaining paper through printer 3 Remove take up ...

Page 23: ...ront of printer 10 Grasp tab of paper pull out 10 to 12 inches of paper and feed this paper through opening in platen 11 Raise platen back up into position and lift out take up spindle 12 Insert tab of new paper roll into slot of take up spindle and rotate spindle to secure paper in slot 13 Press take up spindle back onto the drive mechanism and rotate to verify paper is secured to take up roll 14...

Page 24: ...1 Remove gasket bars and old gasket from door 2 Clean door surface and gasket surface with STERIS Pry Cleaner Make certain that surfaces are free of foreign matter and excess cleaner 3 Clean replacement gasket with a damp cloth and clean threads of the gasket bar screw holes 4 Replace gasket bars leave bars loose enough to allow gasket to be inserted 5 Insert new gasket under gasket bars and tight...

Page 25: ... a factory trained representative Never permit unqualified persons to work on the sterilizer OPERATOR TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE AND OR CORRECTION 1 No power Check facility power source turn on POWER switch OFF turn ON 2 Unable to select cycle Chamber door s open close and lock door s Control will beep three times if door is open when cycle is selected 3 Chamber temperature Chamb...

Page 26: ...than 50 psig 3 52 kg sq cm dynamic check supply pressure and increase if necessary 10 Cycle does not advance from Door gasket worn or defective replace prevacuum phase Chamber drain line or strainer plugged clean line or strainer Water supply hand valve not open open valve Water supply less than 30 psig 2 11 kg sq cm dynamic check supply pressure and increase if necessary Steam supply insufficient...

Page 27: ...iaphragm P 7753 091 1 Renewal Parts Package includes gaskets and diaphragms 16 Q 754360 002 1 Renewal Parts Package includes gaskets and diaphragms 20 Q 754360 003 1 Door Switch P 136475 001 1 Control Control Control Control Control Control Board Assembly P 146653 201 RAM RTC IC P 150828 625 1 Printer Board Assembly P 146653 204 Printer 1 Display Module P 93908 435 1 Auxiliary Power Supply Assembl...

Page 28: ...epair Kit P 752477 091 1 Vacuum Breaker Vac P 77023 001 Repair Kit P 752735 091 1 Valves Valves Valves Valves Valves Angle Valve 3 8 NPT P 5654 091 Renewal Parts Package Q 754361 001 1 Check Valve 3 8 NPT P 5424 091 Disc P 764315 614 1 Check Valve Water 3 4 NPT P 83870 001 1 Check Valve Air 1 2 NPT P 150822 354 Disc Teflon P 764319 608 1 Safety Valve P 150828 473 1 Angle Valve 3 4 NPT Vac P 26907 ...

Page 29: ...715 735 Steam Generator CHS Series If Applicable Steam Generator CHS Series If Applicable Steam Generator CHS Series If Applicable Steam Generator CHS Series If Applicable Steam Generator CHS Series If Applicable Check Valve 1 4 NPT P 764321 287 1 Valve Ball 1 2 P 764323 514 1 Rod Probe Operating 4 3 8 Probe Set P 764323 596 1 Rod Probe Low Level 5 1 2 Probe Set P 764323 596 1 Electrode Liquid Lev...

Page 30: ...er 1 Display Module P 93908 435 1 Auxiliary Power Supply Assy P 136807 141 1 Paper Take Up Switch P 129359 463 1 Power Switch P 93902 846 1 Printer Function Switch P 93908 901 1 Fuse 2 Amp Box of 5 P 764314 449 1 Fuse 3 Amp Box of 5 P 764317 778 1 Fuse 1 4 Amp Box of 5 P 764317 819 1 Transducer Assembly Vac P 93908 907 1 Transducer Assembly Grav P 764323 314 1 Thermistor Assembly P 93908 517 1 Doo...

Page 31: ... Valve Drain S3 3 4 NPT Grav P 83228 002 Repair Kit P 764070 001 1 Coil P 764070 002 1 Solenoid Valve Drain S3 3 4 NPT Vac P 83229 002 Repair Kit P 764071 001 1 Coil P 764078 002 1 Solenoid Valve Water S4 3 4 NPT And S7 Vac P 83261 002 Repair Kit P 764072 001 1 Coil P 764072 002 1 Steam Control Valve HI LO P 22429 091 Repair Kit Q 754359 003 1 Solenoid Valve Steam S2 1 NPT Vac P 150822 311 Repair ...

Page 32: ...edium Sterilizers P 764322 695 Equipment Drawing 16x16x26 Vac Gravity Single Door Cabinet P 65435 250 Equipment Drawing 16x16x26 Vac Gravity Single Door Recessed One Wall P 65435 251 Equipment Drawing 16x16x26 Vac Gravity Double Door Recessed One Wall P 65435 252 Equipment Drawing 20x20x38 Vac Gravity Single Door Cabinet P 65435 256 Equipment Drawing 20x20x38 Vac Gravity Single Door Recessed One W...

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