AMSAN AM-TPL12CF Manual Download | Manualshive

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Two Post Car Lift AM-TPL12CF

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MAINTENANCE LOG

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Summary of Contents for AM-TPL12CF

Page 1: ...PLEASE READ THE PRODUCT MANUAL ENTIRELY BEFORE INSTALLING OR OPERATING THE LIFT ...

Page 2: ...ional installation companies All persons using the equipment must be responsible qualified and carefully follow the operation and safety guidelines contained in this manual A level floor is required for proper lift installation and operation DO NOT install this lift on any asphalt surface Lift must be installed on the concrete surface a minimum of 12 thick and 3 000 psi tensile strength with steel...

Page 3: ...OINTS 6 LIFT COMPONENTS 7 LIFT DIMENSIOINS 8 TECHANICAL SPECIFICATIONS 9 INSTALLATION 10 SPACE REQUIREMENTS 10 FOUNDATION REQUIREMENTS 11 ANCHORING GUIDELINES 12 TOOLS RECOMMENDED 13 INSTALLATION INSTRUCTIONS 13 OPERATION 20 MAINTENANCE 21 DAILY INSPECTION 21 MONTHLY INSPECTION 22 EVERY 6 MONTH INSPECTION 22 TROUBLE SHOOTING 23 HYDRAULIC DRAWING 25 EXPLODED DRAWING 26 MAINTENANCE LOG 28 ...

Page 4: ...actices that can lead to severe personal injury or death or damage to the lift or property Caution Read and follow the instructions next to this symbol to avoid big casualties and heavy damage to the lift Attention The section besides this signal lists the notice points and security requirements during the process of normally using and maintaining the lift ...

Page 5: ...Two Post Car Lift AM TPL12CF 5 SAFETY CAUTION SIGNALS Please read Safety Signage carefully understand and remember them ...

Page 6: ...al carefully to avoid accidents Operators should be familiar with all functions and operating methods of the lift Check before operating and regular checks must be carried out too If there is any abnormal sound during raising and lowering stop using the lift Never use the lift to raise the vehicle whose weight is above 12 000lb ...

Page 7: ...Two Post Car Lift AM TPL12CF 7 LIFT COMPONENTS Crossbeam Limit device Safety wheel Steel cable Main post Swing arm Cable Sheave Power unit Rubber Pad Safety cover Sub post ...

Page 8: ...Two Post Car Lift AM TPL12CF 8 LIFT DIMENSIONS ...

Page 9: ...g Height 76 8 Minimum Height of Rubber Pads 3 9 Adjusting Range of Arm 28 2 42 1 and 32 1 62 6 Width Between Posts 116 1 Overall Width 142 1 Power Unit 220 VAC 1PH 60HZ Noise Level 75dB A Drive Through Clearance 104 5 Width of Posts from Outside 142 1 The design material and specifications are subject to change without notice ...

Page 10: ...contradictions between how you want to build and how the plans indicate The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical wires and so on Also make there is enough clearance around the lift for driving vehicles getting on or off the lift Please refer below for exact measurements ...

Page 11: ...OR INSTALLATION ONLY This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Lift buyers are responsible for any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC All models MUST be installed on 3000 PSI concrete and have...

Page 12: ...he concrete so that when you move the lift to a new location you may hammer down the anchor bolts instead of cutting them off Assemble the washers and nuts onto the anchor bolts Thread the nuts onto the anchor bolts where the tops of the nuts are just above the top of the bolts as shown in the figure below Using a hammer carefully tap the anchor bolts into the concrete until the washer rests again...

Page 13: ...ry Hammer Drill Step Ladder 3 4 Masonry Bit Hammer 3 Gallons of Hydraulic Oil Crow Bar Forklift Recommended Oil ISO 32 ISO 46 Hydraulic Oil or Dexron III ATF INSTALLATION INSTRUCTIONS ONLY TRAINED INSTALLERS SHOULD PERFORM LIFT INSTALLATION WORK Step 1 Please remove all the packaging and then remove the power unit from the top Remove shipping racks from both sides by removing the bolts Please see ...

Page 14: ...on the installation ground and establish the position for the two posts Double check all dimensions and make sure that the layout is square Step 2 Ascertain the side where the power unit post will be located Please remember this is the post where your main electrical power supply will be connected It is highly recommended to locate the power side with the passenger side of the vehicle when loaded ...

Page 15: ...s and recheck for level Hammer down the anchor bolts all the way and then tighten them using a torque wrench Avoid using an impact wrench when tightening the anchor bolts Step 3 Now bolt the overhead beam to both posts To avoid interference with the cables when running the lift be sure to bolt them together from the inside of the beam Step 4 Raise the sliding carriage on each column to the height ...

Page 16: ...Two Post Car Lift AM TPL12CF 16 ...

Page 17: ...g bolts and nuts Connect two fittings to both cylinders and Connect T fitting to the power unit Connect the long hydraulic hose to the power unit and the cylinder in the opposite post by running the long hose over the overhead bar Connect the short hydraulic hose to the power unit and the cylinder in the power unit post Run the hoses as shown below ...

Page 18: ...ll four arms to both posts respectively Swing the arms to make sure they are installed properly Install the arm locking parts Step 8 For wiring the power unit please consult with a certified electrician to connect the power unit to a power outlet ...

Page 19: ...e slide rails inside the two columns Step 13 Test the lift with an empty load Check the tension in the chains and make sure the two columns are moving together Please check cables regularly for equal tension Step 14 Test the lift with the heavy load Check whether the hydraulic system is working normally Step 15 Bleed out the Air from Cylinders Place a vehicle on the lift and raise until arm pads a...

Page 20: ...sired height Always lower the vehicle lift into the nearest lock position by pressing the lower lever to relieve the hydraulic pressure After that let the latch set in a locking position DO NOT work under a vehicle lift when the lift is not in a locking position Lowering the lift Make sure the area is clear under the vehicle lift before bringing the lift down Raise the lift of the safety locks by ...

Page 21: ...ts clean and if needed replace them with new parts 3 Check if the pivot chain sheave and chain are in their position Add lubrication or adjust again 4 Check Switches and wiring for damages Replace damaged switches and wiring 5 Check the connection of oil pipeline for leakage Find the leakage and tighten the loose nuts and clean oil stains 6 Check if it is time to add or change hydraulic oil Add or...

Page 22: ... in their position Add lubrication or adjust again 4 Check if it is time to add or change hydraulic oil Add or change the oil EVERY 6 MONTH INSPECTION Item Maintenance Contents Solution 1 Lubricate rollers and pins Use gear oil or equivalent 2 Check hydraulic hoses and lines for possible leak or damage Tighten the fittings and if needed replace the hose 3 Check if the pivot chain sheave and chain ...

Page 23: ...kage and fix them Double check the load Capacity and make sure it s below the rated capacity for the vehicle lift Lift does not stay up Oil has air in it Internal leak to cylinder and lowering valve Motor damaged Fitting leaks Check oil level if low top it up to the correct level See installation manual for bleed cylinders Replace Damaged motor Loud noise coming from the Lift while raising loweri ...

Page 24: ...sing the speed is slow and high There is not enough hydraulic oil in the power unit reservoir Hydraulic leakage Add hydraulic oil Fix or replace the leaky hoses Lift Cannot be lowered Safety Cable is damaged Release valve is damaged Oil pipeline has jammed See installation manual for bleed cylinders Readjust the cable ...

Page 25: ... Lift AM TPL12CF 25 HYDRAULIC DRAWING No Name No Name No Name 1 cylinder 4 overflow valve 7 gear pump 2 one way throttle valve 5 unloading valve 8 adjustable throttle valve 3 one way valve 6 electric motor 9 filter ...

Page 26: ...Two Post Car Lift AM TPL12CF 26 EXPLODED DRAWING ...

Page 27: ...Two Post Car Lift AM TPL12CF 27 ...

Page 28: ...Two Post Car Lift AM TPL12CF 28 MAINTENANCE LOG ...

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