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AMSAN AM-TPL11CF, Manual

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AMSAN AM-TPL11CF Manual Download Page 4

 

Two Post Car Lift AM-TPL11CF 

4 

 

 

                           

SAFETY INSTRUCTIONS AND CAUTIONS 

 

 
 

CAUTION SIGNS 

 

Danger! Pay

 

special attention to this symbol as it 

means unsafe or hazards practices which can lead 
to severe personal injury or death or damage to the 
lift or property.

 

 

Caution! Read and follow the instructions next to 

this  symbol  to  avoid  big  casualty  and  heavy 
damage to the lift

.

 

 

Attention! The

 

section besides this signal lists the 

notice  points  and  security  requirements  during 
the  process  of  normally  using,  maintenance  and 
care of the lift. 

 
 

 
 
 
 
 
 
 

 
 
 
 
 
 
 

Summary of Contents for AM-TPL11CF

Page 1: ...PLEASE READ THE PRODUCT MANUAL ENTIRELY BEFORE INSTALLING OR OPERATING THE LIFT ...

Page 2: ...ofessional installation companies All persons using the equipment must be responsible qualified and carefully follow the operation and safety guidelines contained in this manual A level floor is required for proper lift installation and operation DO NOT install this lift on any asphalt surface Lift must be installed on the concrete surface a minimum of 12 thick and 3 000 psi tensile strength with ...

Page 3: ...OINTS 6 LIFT COMPONENTS 7 LIFT DIMENSIOINS 8 TECHANICAL SPECIFICATIONS 9 INSTALLATION 10 SPACE REQUIREMENTS 10 FOUNDATION REQUIREMENTS 11 ANCHORING GUIDELINES 12 TOOLS RECOMMENDED 13 INSTALLATION INSTRUCTIONS 13 OPERATION 20 MAINTENANCE 21 DAILY INSPECTION 21 MONTHLY INSPECTION 22 EVERY 6 MONTH INSPECTION 22 TROUBLE SHOOTING 23 HYDRAULIC DRAWING 25 EXPLODED DRAWING 26 MAINTENANCE LOG 28 ...

Page 4: ...es which can lead to severe personal injury or death or damage to the lift or property Caution Read and follow the instructions next to this symbol to avoid big casualty and heavy damage to the lift Attention The section besides this signal lists the notice points and security requirements during the process of normally using maintenance and care of the lift ...

Page 5: ...Two Post Car Lift AM TPL11CF 5 SAFETY CAUTION SIGNALS Please read Safety Signage carefully understand and remember them ...

Page 6: ...ECK POINTS Operators should read the manual carefully to avoid accidents Operators should be familiar with all functions and operating methods of the lift Check before operating and regular check must be carried out too If there is any abnormal sound during rising and lowering stop to use the lift Never use the lift to raise the vehicle whose weight is above 11 000lb ...

Page 7: ...Two Post Car Lift AM TPL11CF 7 LIFT COMPONENTS Cross beam Limit device Safety wheel Steel cable Main post Swing arm Cable Sheave Power unit Rubber Pad Safety cover Sub post ...

Page 8: ...Two Post Car Lift AM TPL11CF 8 LIFT DIMENSIOINS ...

Page 9: ...92 Adjustable Range of Rubber Pads 125MM 4 92 165MM 6 50 Adjusting Range of Arm R717 1070mm 28 23 42 13 and R815 1590mm 32 09 62 60 Width Between Posts 2900MM 114 17 Overall Width 3700MM 145 67 Power Unit 220 VAC 1PH 60HZ Noise Level 75dB A Drive Through Clearance 2660MM 104 72 Width of Posts from Outside 3432MM 135 12 The design material and specifications are subject to change without notice ...

Page 10: ...contradictions between how you want to build and how the plans indicate The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical wires and so on Also make there is enough clearance around the lift for driving vehicles getting on or off the lift Please refer below for exact measurements ...

Page 11: ...DOOR INSTALLATION ONLY This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Lift buyers are responsible for any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC All models MUST be installed on 3000 PSI concrete and ha...

Page 12: ...ugh the concrete so that when you move the lift to a new location you may hammer down the anchor bolts instead of cutting them off Assemble the washers and nuts onto the anchor bolts Thread the nuts onto the anchor bolts where the tops of the nuts are just above the top of the bolts as shown in figure below Using a hammer carefully tap the anchor bolts into the concrete until the washer rests agai...

Page 13: ...ry Hammer Drill Step Ladder 3 4 Masonry Bit Hammer 3 Gallons of Hydraulic Oil Crow Bar Forklift Recommended Oil ISO 32 ISO 46 Hydraulic Oil or Dexron III ATF INSTALLATION INSTRUCTIONS ONLY TRAINED INSTALLERS SHOULD PERFORM LIFT INSTALLATION WORK Step 1 Please remove all the packaging and then remove the power unit from the top Remove shipping racks from both sides by removing the bolts Please see ...

Page 14: ...t for driving vehicles getting on or off the lift By using a chalk draw an outline of the base plate on the installation ground and establish the position for the two posts Double check all dimensions and make sure that the layout is square Step 2 Ascertain the side that the power unit post will be located Please remember this is the post where your main electrical power supply will be connected I...

Page 15: ...be anchored after the cables hoses and top cross bar are installed Use 4 feet leveler to check the level of each base plate Place shims under the base plate as needed Tighten all the anchor bolts and recheck for level Hammer down the anchor bolts all the way and then tighten them using a torque wrench Avoid using impact wrench when tightening the anchor bolts Step 3 Now bolt the overhead beam to b...

Page 16: ...olumn to the height about 23 to 32 then drop it to the safety latch stops and make sure it will not fall again See the top of the carriage where you will find two holes age Run the cables as shown below Secure the second post by anchoring it down as described in previous steps ...

Page 17: ...using bolts and nuts Connect two fittings to both cylinders and Connect T fitting to the power unit Connect long hydraulic hose to the power unit and the cylinder in the opposite post by running the long hose over the overhead bar Connect short hydraulic hose to the power unit and the cylinder in the power unit post Run the hoses as shown below ...

Page 18: ...Two Post Car Lift AM TPL11CF 18 Step 7 Install four arms to both posts respectively Swing the arms to make sure they are installed properly Install the arm locking parts ...

Page 19: ...ain the equipment or cope with emergency Step 12 Lubricate the slide rails inside the two columns Step 13 Test the lift with empty load Check the tension in the chains and make sure the two columns are moving together Please check cables regularly for equal tension Step 14 Test the lift with heavy load Check whether the hydraulic system is working normally Step 15 Bleed out the Air from Cylinders ...

Page 20: ...red height Always lower the vehicle lift into the nearest lock position by pressing the lower lever to relieve the hydraulic pressure After that let the latch set in locking position DO NOT work under a vehicle lift when the lift is not in a locking position Lowering the lift Make sure area is clear under the vehicle lift before bringing the lift down Raise the lift off the safety locks by couple ...

Page 21: ...s clean and if needed replace with new parts 3 Check if the pivot chain sheave and chain are in their position Add lubrication or adjust again 4 Check Switches and wiring for damages Replace damaged switches and wiring 5 Check the connection of oil pipeline for leakage Find the leakage and tighten the loose nuts and clean oil stains 6 Check if it is time to add or change hydraulic oil Add or chang...

Page 22: ... in their position Add lubrication or adjust again 4 Check if it is time to add or change hydraulic oil Add or change the oil EVERY 6 MONTH INSPECTION Item Maintenance Contents Solution 1 Lubricate rollers and pins Use gear oil or equivalent 2 Check hydraulic hoses and line for possible leak or damage Tighten the fittings and if needed replace the hose 3 Check if the pivot chain sheave and chain a...

Page 23: ...ge and fix them Double check the load Capacity and make sure it s below the rated capacity for the vehicle lift Lift does not stay up Oil has air in it Internal leak to cylinder and lowering valve Motor damaged Fitting leaks Check oil level if low top it up to the correct level See installation manual for bleed cylinders Replace Damaged motor Loud noise coming from the Lift while raising loweri ng...

Page 24: ...ng the speed is slow and high There is not enough hydraulic oil in the power unit reservoir Hydraulic leakage Add hydraulic oil Fix or replace the leaky hoses Lift Cannot be lowered Safety Cable is damaged Release valve is damaged Oil pipeline has jammed See installation manual for bleed cylinders Readjust the cable ...

Page 25: ... Lift AM TPL11CF 25 HYDRAULIC DRAWING No Name No Name No Name 1 cylinder 4 overflow valve 7 gear pump 2 one way throttle valve 5 unloading valve 8 adjustable throttle valve 3 one way valve 6 electric motor 9 filter ...

Page 26: ...Two Post Car Lift AM TPL11CF 26 EXPLODED DRAWING ...

Page 27: ...Two Post Car Lift AM TPL11CF 27 ...

Page 28: ...Two Post Car Lift AM TPL11CF 28 MAINTENANCE LOG ...

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