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步骤9:建议客户参考下面的测试参数,对线束进行绝缘电阻测试和耐压测试 
Step9:Insulation resistance and dielectric withstand voltage tests are obligated to be done according to below test  
             parameters to guarantee the good electric performance of the whole harness 

9-1

 绝缘电阻测试 

9-1 

Insulation Resistance Test 

位置 

Positions 

测试电压 

Test  Voltage 

测试时间(推荐) 

Test  Time(recommended) 

绝缘电阻 

Insulation Resistance 

电缆芯线到壳体 

Cable(power) to shell 

1000 VDC 

5S 

> 500 MΩ 

电缆芯线到高压互锁 

Cable(power) to HVIL 

1000 VDC 

5S 

> 500 MΩ 

高压互锁到壳体 

HVIL to shell 

1000 VDC 

1S 

> 100 MΩ 

9-2

 耐压测试 

9-2

 Dielectric Withstand Voltage Test 

位置 

Positions 

测试电压 

Test  Voltage 

测试时间(推荐) 

Test  Time(recommended) 

漏电流 

Leakage Current 

电缆芯线到壳体  

Cable(power) to shell 

5000 VDC 

10S 

<5mA 

电缆芯线到高压互锁 

Cable(power) to HVIL 

5000 VDC 

10S 

<5mA 

HVIL to shell 

高压互锁到壳体 

500 VDC 

1S 

<5mA 

04/05 

9-3

 

测试说明

:  

警告

:

建议的电气测试及其参数应根据终端应用要求进行审查,以确保安全性并防止损坏其他部件。提供的参数

是基于

PowerLok

连接器和其峰值

1000VDC

额定。提供的测试参数可能超出电缆组件或设备上使用的其他部件

/

材料的限制。

 

9-3

 Test note:  

caution: Recommended electrical tests and their parameters should be  reviewed against end 
application requirements to ensure safety and to prevent damage to other components. Parameters 
provided are based on the PowerLok connectors and their peak 1000VDC rating. Test parameters 

provided may exceed the limit of other components/materials used on the cable assembly or device. 

① 屏蔽壳组件  

Shield shell assembly  

将密封圈推到底 

Push the seal  to the bottom 

PL182X-301-70-G95 二芯 70mm2 直头插头组装规范  PL182X-301-70-G95  2 POS 70mm2 180D Straight Plug Assembly Manual    

Manual P/N

8P1174 _ Rev.01  20221115 

Summary of Contents for PL182X-301-70-G95

Page 1: ...gec com PL182X 301 70 G95 70mm2 PL182X 301 70 G95 2 POS 70mm2 180D Straight Plug Assembly Manual Manual P N 8P1174 Rev 01 20221115 X Y Key X Y 0 1 HVIL 0 NO 1 WITH Cable Size mm2 70 FHLR2GCB2G PL182 X...

Page 2: ...POS 70mm2 180D Straight Plug Assembly Manual Part 1 Package contents Shielding shell assembly 1 Insulation sleeve with HVIL contact spring 2 300 insulation sleeve only in 300 series R4 R4 terminal As...

Page 3: ...We need to prepare two sets of products 4 1PCS Step4 Scatter and fold the braiding evenly Take 1PCS of inner metal gasket onto the braiding then fold the braiding onto it Trim it flat as shown in the...

Page 4: ...plete assembly of the wire harness at this end in turn Cross section H W PL182X 301 70 G95 70mm2 PL182X 301 70 G95 2 POS 70mm2 180D Straight Plug Assembly Manual Manual P N 8P1174 _ Rev 01 20221115 Ca...

Page 5: ...Current Cable power to shell 5000 VDC 10S 5mA Cable power to HVIL 5000 VDC 10S 5mA HVIL to shell 500 VDC 1S 5mA 04 05 9 3 PowerLok 1000VDC 9 3 Test note caution Recommended electrical tests and their...

Page 6: ...H mm Crimping height W mm Crimping Width Retention Force FHLR2GCB2G 70mm 2175 0 21 12 5 Max 17 8 0 4 12 6 0 3 14 4 0 3 3400N PL182X 301 70 G95 70mm2 PL182X 301 70 G95 2 POS 70mm2 180D Straight Plug A...

Page 7: ...ny such use is free of patent infringement and are not recommendations to infringe any patent Specifications are typical and may not apply to all connectors Note that these specifications are derived...

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