Amphenol HVSL280063 Series Application Specification Download Page 1

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Amphenol

PCD

Shenzhen

Application Specification for

HVSL60061/HVSL630062/

HVSL280063

Doc. No.:

APCD-TD-282

Rev.: H

Page 2 of 29

Subject:

Application specification for

HVSL600061/HVSL630062/HVSL280063

ECN NO.:

C5467N

Eff. Date:: 2021-5-20

F-0866-B

Contents
1. Scope ..................................................................................................................................... 3

2. Components ........................................................................................................................... 3

3. Assembly instructions for HVSL600061 ................................................................................. 9

4. Assembly instructions for HVSL630062 ............................................................................... 15

5. Assembly instructions for HVSL280063 ............................................................................... 21

6. Testing instruction ................................................................................................................ 28

7. Equipments and tool lists ...................................................................................................... 29

Summary of Contents for HVSL280063 Series

Page 1: ...ject Application specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B Contents 1 Scope 3 2 Components 3 3 Assembly instructions for HVSL600061 9 4 Assembly inst...

Page 2: ...n for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 1 Scope This specification covers the requirements for application of the HVSL600061 HVSL630062 HVSL280063 connectors 2...

Page 3: ...420003620 Power contact 1 7 P03BM00388 Inner shielding ferrule 8 Signal wire select 0 5mm wire If HVSL600061X0XXXX then no need 0 070m 9 P03BM00117 Outer shielding ferrule 1 10 C220003622 Spacers 1 11...

Page 4: ...on specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 2 1 HVSL630062 series connector components HVSL630062 series 6 7 8 5 4 3 2 1 13 10 11 12 9 Interlock opt...

Page 5: ...003609 Shielding shell 2 6 C310003623S Power contact 2 7 C310003614S Signal contact If HVSL630062X0XXXX then no need 2 8 Signal wire select 0 5mm If HVSL630062X0XXXX then no need 0 070m 9 P03BM00388 I...

Page 6: ...ECN NO C5467N Eff Date 2021 5 20 F 0866 B 2 2 HVSL280063 series connector components 6 5 9 2 4 10 8 13 1 3 11 12 7 HVSL280063 HVSL28A063 series Interlock option 0 without 1 with Key option A B C D E C...

Page 7: ...003609 Shielding shell 2 6 C310003614S Signal contact If HVSL280063X0XXXX then no need 2 7 Signal wire select 0 5mm if HVSL280063X0XXXX then no need 0 070m 8 C310003612S Power contact 3 9 P03BM00388 I...

Page 8: ...the connector model 3 2 Cut and strip the wire insulation the size is referred as below 3 3 Crimp the signal terminals as shown in the figure below 3 4 Select the cable according to the connectors P...

Page 9: ...e power cable jacket shown as below 3 7 Slide the inner ferrule to the cut position of the jacket Then flip the shielding braid backwards to cover the surface of the ferrule Finally wrap 2 3 layers co...

Page 10: ...plastic chock If no special requirements The cross sectional acceptance criteria are in accordance with item USCAR 21 4 2020 85 to 80 compression ratio of the section is a good place to start until th...

Page 11: ...63 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 3 10 Insert power contact 3 11 Assemble shielding shell shown as below Claws of the shielding shell are snapped into the grooves on both sides Insert power...

Page 12: ...ing ferrule on the shell then crimp it into shape with a holding force 150N 3 13 Insert the cable into the housing shown as below 3 14 Insert spacer cable seal and end cap shown Move the outer shieldi...

Page 13: ...2 Rev H Page 14 of 29 Subject Application specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B Insert spacer Insert spacer until it is aligned with the edge Ins...

Page 14: ...he connectors P N 4 2 Cut and strip the wire insulation the size is referred as below 4 3 Crimp the signal terminals as shown in the figure below 4 4 Select the cable according to the connectors P N W...

Page 15: ...rip the jacket shown as below 4 7 Slide the inner ferrule until it is aligned with the cutting surface of the jacket then flip the shielding braid over to cover the ferrule finally wrap 2 3 layers cop...

Page 16: ...4 8 Strip the insulation shown as below 4 9 Crimp the terminals as shown in the figure below 4 10 Insert signal contacts into the housing Retention force 2 5mm Above inclusive The tensile force meets...

Page 17: ...F 0866 B 4 11 Insert power contacts into the rubber core Then mount the chock The housing locks the contact spring latches Contacts metal spring latches lock the housing Insert power contacts Insert c...

Page 18: ...e the shielding shell shown as below 4 1 Move the outer shielding ferrule on the shell then crimp it into shape with a holding force 150N Snap the outside claws into their slots Align the shielding sh...

Page 19: ...HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 4 2 Insert the cable into the housing shown as below 4 3 Finish assembling spacer cable seal and end cap Orientate the insertion boss to the housin...

Page 20: ...cation specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 5 Assembly instructions for HVSL280063 HVSL28A063 5 1 Select the cable according to the connectors P...

Page 21: ...e figure below 5 4 Select the power cable 5 5 Slide the end cap cable seal spacer inner shielding ferrule and outer shielding ferrule on the cable in sequence shown as below Retention force The tensil...

Page 22: ...e until it is aligned with the cutting surface of the jacket then flip the shielding braid over to cover the ferrule finally wrap 2 3 layers copper foil and cut all the filler shown as below 5 8 Strip...

Page 23: ...2021 5 20 F 0866 B 5 9 Crimp the terminals as shown in the figure below 5 10 Insert signal contacts into the housing Retention force 2 5mm Above inclusive The tensile force meets the requirements of V...

Page 24: ...plication specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 5 11 Insert power contacts into the rubber core Then mount the chock The housing lock contacts me...

Page 25: ...ielding shell shown as below 5 1 Move the outer shielding ferrule on the shell then crimp it into shape with a holding force 150N Put the shielding shell on the rubber core Snap the outside claws into...

Page 26: ...HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 5 2 Insert the cable into the housing shown as below 5 3 Finish assembling spacer cable seal and end cap Insert spacer Insert spacer until it is al...

Page 27: ...Testing instruction 6 1 100 hi pot and insulation resistance testing Hi pot AC 3000V Signal contacts AC660V testing time 60S leakage is less than 5mA Insulation resistance DC 500V testing time 60S in...

Page 28: ...eted shield ring APSM240 10 2 Super mute crimping machine Crimp contacts EV E500 3 Applicator Mount on the super mute crimping machine EV M001 4 Dies for signal contacts C310003614S Mount on the appli...

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