Amphenol Industrial Operations
Amphenol Industrial Operations Europe
Amphenol Middle East Enterprises FZE
Amphenol Technology Shenzhen Ltd
40-60 Delaware Avenue
Via Barbaiana 5
Office C-37 PO Box 21107
Block 5 Fuan 2nd Industrial Park, Dayang Rd
Sidney, NY 13838-1395
I-20020 Lainate (MI)
Ajman Free Zone
Fuyong Town, Baoan, 518103 Shenzhen
USA
ITALY
UAE
CHINA
Tel: 1-520-285-5114 1-888-364-9011
Tel: +39 02 93254.204
Tel: +9716-7422494
Tel: +86 755 2881 8389
Fax: 1-520-397-7169
Fax:+39 02 93254.444
Fax:+9716-7422941
Fax:+86 755 2991 8310
5
H4 ASSEMBLY INSTRUCTIONS ENGLISH REV3 –OCTOBER 2014
Crimp process stamped and formed contacts:
Insert the contact into the corresponding crimping notch or locator (male or female) taking into account the cable size used.
Open barrel socket S&F contact
Open barrel pin S&F contact
Press the pliers gently together until the crimp lugs are properly located within the crimping die. Insert the stripped cable end
until the insulation comes up against the crimp insert. Completely close the crimping pliers.
See below pictures of crimp result
Amphenol specified crimp tool (H4TC0002) should be used in this step
Closed barrel socket S&F contact
Closed barrel pin S&F contact
The cable pull-out forces requirement will have to be the following:
Cable size
Cable pull –out force requirement
2.5 mm²
Min. 230 N (~50 Lbs)
4.0 mm²
Min.310 N (~70 Lbs)
6.0 mm²
Min. 360.0 N (~80 Lbs)
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