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4
H4 ASSEMBLY INSTRUCTIONS ENGLISH REV3 –OCTOBER 2014
Cable preparation and stripping process
Strip cable 0.276 inches (7.0 mm) and be careful NOT to nick conductors.
Amphenol specified strip tool (H4TS0000) can be used in this step.
Adjust the striper stopper and put the cable in corresponding notch to strip the length of 7mm.
See below pictures.
Cable against stopper
Stripped cable
Crimp process solid contacts
When you insert striped cable into contact barrel, always insure all conductor strands are captured in the contact barrel and the
conductors are visible in the inspection hole. See below pictures.
Pin solid contact Inspection hole
Socket solid contact
Insert the contact into the corresponding crimping notch or locator (male or female) taking into account the cable size used.
Press the pliers gently together until the crimp lugs are properly located within the crimping die. Insert the stripped cable end
until the insulation comes up against the crimp insert. Completely close the crimping pliers.
See below pictures.
Amphenol specified crimp tool (H4TC0001) should be used in this step.
Positioner
Crimper with die
See below pictures for crimp result solid contacts.
Crimped solid pin
Crimped Solid socket
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