Amphenol HELIOS H4 Assembly Instructions Manual Download Page 1

Amphenol Industrial Operations 

Amphenol Industrial Operations Europe   

Amphenol Middle East Enterprises FZE   

Amphenol Technology Shenzhen Ltd 

40-60 Delaware Avenue 

 

Via Barbaiana 5 

 

 

Office C-37 PO Box 21107  

 

Block 5 Fuan 2nd Industrial Park, Dayang Rd 

Sidney, NY 13838-1395 

 

I-20020 Lainate (MI)  

 

 

Ajman Free Zone 

 

 

Fuyong Town, Baoan, 518103 Shenzhen 

USA 

 

 

ITALY 

 

 

 

UAE 

 

 

 

CHINA 

 

Tel: 1-520-285-5114 1-888-364-9011 

Tel: +39 02 93254.204 

 

 

Tel: +9716-7422494 

 

 

Tel: +86 755 2881 8389 

Fax: 1-520-397-7169 

 

Fax:+39 02 93254.444 

 

 

Fax:+9716-7422941 

 

 

Fax:+86 755 2991 8310 

 

 

H4 ASSEMBLY INSTRUCTIONS ENGLISH REV3 –OCTOBER 2014 

 

AMPHENOL HELIOS H4 ASSEMBLY INSTRUCTIONS 

 

 

 
If, during self assembly, parts and tools other than those stated by Amphenol are used or if the preparation and assembly 
instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed.  
 
For protection against electric shock, PV-connectors must be isolated from the power supply while being assembled or 
disassembled. The end product must provide protection from electric shock.  
 
Unplugging under load: PV plug connections must not be unplugged while under load. They can be placed in a no load state by 
switching off the DC/AC converter or breaking the DC circuit interrupter. Plugging and unplugging while under voltage is 
permitted.  
 
It is unadvisable to use non-tinned cables type H07RN-F, since with oxidized copper wires the contact resistances of the crimp 
connection may exceed the permitted limits.  
 
Disconnected connectors should be protected from dirt and water with sealing caps.  
 
Touch protection, mated/unmated  

IP68/IP2X  

Rated current  

 

 

 

40A (2,5mm²/14AWG)/48A (4mm²/10AWG)/56A (6mm²/10AWG)/60A (10mm²) 

Ambient temperature range  

 

-40° ...+90°C  

Rated voltage  

 

 

 

1500V (IEC/CEI) and 1000V (UL)  

Upper limiting temperature  

 

120°C (IEC/CEI)  

Safety class  

 

 

 

II 

NEC 2008/690.33  

 

 

YES 

Certification UL   

 

 

E339277 

Certification TUV  

 

 

R50157783/R72131001 

 

Downloaded from

Arrow.com.

Summary of Contents for HELIOS H4

Page 1: ...aranteed For protection against electric shock PV connectors must be isolated from the power supply while being assembled or disassembled The end product must provide protection from electric shock Un...

Page 2: ...7422941 Fax 86 755 2991 8310 2 H4 ASSEMBLY INSTRUCTIONS ENGLISH REV3 OCTOBER 2014 Tools required Crimping tool with built in positioner and crimping insert for stamped and formed contacts H4TC0002 or...

Page 3: ...ormed contacts Male stamped and formed contacts 1 5 2 5mm AWG14 H4CFC2D S H4CMC2D S 4 0 6 0mm AWG10 12 H4CFC4D S H4CMC4D S Female solid contacts Male solid contacts 2 5mm AWG14 H4CFC2D H4CMC2D 4 0mm A...

Page 4: ...ch to strip the length of 7mm See below pictures Cable against stopper Stripped cable Crimp process solid contacts When you insert striped cable into contact barrel always insure all conductor strands...

Page 5: ...esponding crimping notch or locator male or female taking into account the cable size used Open barrel socket S F contact Open barrel pin S F contact Press the pliers gently together until the crimp l...

Page 6: ...ble assembly into back of male and female connector A click should be heard or felt when the contact cable assembly is seated in correct position Contacts cannot be removed once seated See below pictu...

Page 7: ...2941 Fax 86 755 2991 8310 7 H4 ASSEMBLY INSTRUCTIONS ENGLISH REV3 OCTOBER 2014 Connector mating and un mating For mating align the 2 half connectors and mate them together by hand until a click is hea...

Reviews: