5
Step 8:
Crimp plug contact assembly (Part 3).
Notes:
The recommended crimp sizes are only for reference. The customer should adjust them according to cable
specification and crimp tool and test results including temperature rise and metallographic analysis and pullout force.
Recommended crimping tool:
Manual hydraulic crimping
Die:
25mm
2
die for 25mm
2
cable
Die:
16mm
2
die for 16mm
2
cable
Notes:
Don't let the shrink tubing cover the braid wire
Tooling:
Heat gun as shown in picture
Recommended heat shrink tubing spec:
Without hot melt adhesive
Excellent sealing and insulation properties
Shrink ratio:
2:1
Operating temperature:
-55~125°C
Cable Size
Recommended crimp
length of Side S
Recommended crimp
dist across Flats F
Recommended Min. Cable
Pullout Force (N)
16 mm
2
6.0
7.0±0.1mm
1500
25 mm
2
6.0
7.5±0.1mm
1900
Step 9:
Install heat shrink tubing to the area where crimping contact and wire.
Recommended crimp length is 10
±
0.5mm
0.5mm Gap
Amphenol P/N: CH53X-005-09A ( Part 4)
