10
Step 2:
Crimp pin contact assembly (Part 3).
Notes:
The recommended crimp sizes are only for reference. The customer should adjust them according to cable
specification and crimp tool and test results including temperature rise and metallographic analysis and pullout force.
Recommended crimping tool:
Manual hydraulic crimping
Die:
25mm
2
die for 25mm
2
cable
Die:
16mm
2
die for 16mm
2
cable
Cable Size
Recommended crimp
length of Side S
Recommended crimp
dist across Flats F
Recommended Min. Cable
Pullout Force (N)
16 mm
2
6.0
7.0±0.1mm
1500
25 mm
2
6.0
7.8±0.1mm
1900
Step 3:
lnstall heat shrink tubing to the area where crimping contact and wire, Then assemble the Collar.
Amphenol P/N: CH53X-O05-09A
Tooling:
Heat gun as shown in picture
Recommended heat shrink tubing spec:
With hot melt adhesive
Excellent sealing and insulation properties
Shrink ratio:
2:1
Operating temperature:
-55~150°C
Recommended crimp length is 10±0.5mm
Gap is 0.5mm reference
