Amphenol ePower-lite C10-738985-2XP1 Cable Assembly Work Instruction Download Page 1 | Manualshive

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CABLE ASSEMBLY WORK INSTRUCTION

ePower-lite 5.7mm 2 port Connector

Part Numbers:

C10-738986-2XS1
C10-738986-2XS2

Part Numbers:

C10-738985-2XP1
C10-738985-2XP2

Revision

Description

Issue Date

A

lnitial release

2016/03/10

B

Change the assembly method of shielding

2019/05/06

C

Update picture detail

2020/05/13

AI-2

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Summary of Contents for ePower-lite C10-738985-2XP1

Page 1: ...t Connector Part Numbers C10 738986 2XS1 C10 738986 2XS2 Part Numbers C10 738985 2XP1 C10 738985 2XP2 Revision Description Issue Date A lnitial release 2016 03 10 B Change the assembly method of shiel...

Page 2: ...6 Rear shield ring 2PCS 7 Rear grommet 1PCS 8 Rear cover 1PCS 2 Recommended shielded wire specification Part 1 Plug Package Contents 1 7 8 2 3 5 6 4 Wire Size Insulation Diameter mm Shield Wire Diame...

Page 3: ...2 Plug Assembly Step 1 Shielded wire stripping the jacket Step 2 Assembly the rear shield ring Part 6 Step 3 Cutting shield wire Part 6 L1 Item Cutting Length L1 21 0 5mm Item Cutting Length L2 9 0 5...

Page 4: ...Step 7 Pull one of the wires to make a misplacement with another wire then assemble contact assembly part 3 Step 4 Fold back shielding wires onto the rear shield ring Step 6 Remove film layer strippi...

Page 5: ...e Notes Don t let the shrink tubing cover the braid wire Tooling Heat gun as shown in picture Recommended heat shrink tubing spec Without hot melt adhesive Excellent sealing and insulation properties...

Page 6: ...zes are only for reference The customer should adjust them according to cable specification and crimp tool and test results including contact resistance and pullout force Crimping tool Hydraulic press...

Page 7: ...A of the shield and the plane B of the shell are parallel Step 13 Assembling Collar part 2 and Straighten two cable Step 15 lnstall the Rear Grommet Part 7 Note the orientation of the Rear Cover whic...

Page 8: ...should snap fit with the main housing shell Step 17 Requirements for electrical performance testing Notes Need to do lnsulation Resistance and DWV test after cable assembly lnsulation Resistance test...

Page 9: ...act assembly 2PCS 4 HVIL socket contact 2PCS 2 Recommended unshielded wire specification Wire Size Insulation Diameter mm Recommended Min Cable Pullout Force N 16 mm2 8 1 0 2 1400 25 mm2 10 2 0 2 1900...

Page 10: ...for 16mm2 cable Cable Size Recommended crimp length of Side S Recommended crimp dist across Flats F Recommended Min Cable Pullout Force N 16 mm2 6 0 7 0 0 1mm 1500 25 mm2 6 0 7 8 0 1mm 1900 Step 3 lns...

Page 11: ...nsert conductor into hole of socket and crimping use right crimping tool Recommended Crimping tool as below Step 4 lnsert the contact with cable assembled into the plug shell the collar snapped into t...

Page 12: ...12 Step 7 lnsert the HVIL contact and cable assembly into the plug shell assembly Step 8 Repeat step 6 8 for another port...

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