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3
2.
Cut and strip wire, per illustration below (applies to 10mm
2
& 6mm
2
cables)
Strip conductor: 7±0.5mm
3.
As shown below, slide the barrel onto the wire (for the 10mm² option, skip this step). Then install the barrel into the
backshell and use the threading fixture to install the grommet into the backshell and thread the wire.
4.
Install the wire into the wire well of the connector body
5.
Crimp the wire well as shown
Notes: The recommended crimp sizes are only for reference. The customer should adjust them according to cable
specification and crimp tool. Test results including temperature rise, metallographic analysis, and pullout force.
Recommended crimping tool: Hydraulic press
Conductor
Insulation
Threading fixture
(ATZ P/N is FX3-0042-002)
Recommended crimp length is 5±0.5mm
Gap is 0.5mm MAX
Length is 1mm reference
No gap
Cable Size
Cable Range
Recommended Crimp Height H
Cable Pullout Force
Apply Current
10mm²
6.25
±0.2 mm
3.6
±0.1 mm
450N Min.
70A Max.
6mm²
4.8
±0.2 mm
320N Min.
50A Max.
H
H