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IKDV01 Keypad Push Button System 

Issue: R4 Date: 03/2020, ECN: 9436 

IKDB003 R4

 IKD Keypad Pushbutton System User Manual.docx

 

 

 

Page 8 

To add further safety to the Keypad / Interface system, a “watchdog timer”, continually tries to open the stop relay 

output  contact.    If  the  keypad  system  is  functioning  correctly,  the  timer  is  being  continually  reset  and  the  output 

remains closed.  

CAUTION! 

 

To  enable  the  additional  safety  feature  of  the  “watchdog  timer”  to  be  fully  utilised  it  is 

important that the stop relay output contact be used in the control circuit. 

 

5.2

 

Start 

When the Start key is pressed the Start opto-isolated output turns on.  This output is connected to the start input 

(terminals 25 and 26) on the Integrated Protection Relay.   This function is ignored unless the stop key has been 

operated following power up.  

5.3

 

Lock 

Before the Lock key is operative the I.S. Digital Input must be closed to allow the lock key to function.  The I.S. Digital 

Input (located on the rear of the Keypad Module) is intended to be connected to a push button which is either locked 
or behind a lockable cover, to prevent unauthorised operation. 
Operation of the Lock key causes the lock opto-isolated output to turn on.  This output is connected to the lock input 

(terminals 21 and 22) on the Integrated Protection Relay. 

5.4

 

Reset 

Operation of the Reset key causes the reset opto-isolated output to turn on.  This output is connected to the reset 

input (terminals 23 and 24) on the Integrated Protection Relay. 

5.5

 

Earth Continuity (E/C) Test 

Operation of the E/C Test key triggers the test operation contacts, which are connected into the pilot circuit. 
The  test  alternates  between  an  open  circuit  and  a  short  circuit  on  the  pilot  line.    The  alternations  occur  every  2 
seconds.  This  can  be observed  by  viewing  the  Earth  Fault  Information  Pages  on  the  Remote  Display  Unit  of  the 

Integrated Protection Relay. 
If the Stop key is pressed simultaneously with the E/C Test key, a diode is switched between the pilot and earth to 

perform a “Relay Healthy” test.  This allows the operator to determine if the fault is in the DCB or in the external 

circuit. 
When this test is performed the Stop relay remains off for 1.5 seconds after the E/C Test key is released. 

5.6

 

Earth Fault Lockout (EFLO) Test 

Operation  of  the  EFLO  Test  key  allows  external  test  resistors  to  be  switched  between  VcmA,  VcmB,  and  VcmC 

terminals (3, 4 and 5 on the Integrated Protection Relay) and earth. 
To perform this test the Start key must be operated while holding the EFLO Test key operated. 
 

 

Summary of Contents for IKDV01

Page 1: ...IKDV01 KEYPAD PUSH BUTTON SYSTEM User Manual Issue R4 Mar 2020 ECN 9436 Ampcontrol User Manual Part No 110910 Designed and Manufactured in Australia by Ampcontrol CSM Pty Limited ...

Page 2: ...safety alert symbol identifies important information to be read in order to ensure the correct sequence of work and to avoid damage or even destruction of the equipment and reduce any potential risk of injury or death to the personnel Supplementary information not directly affecting safety or damage to equipment Carefully read the message that follows and inform other relevant personnel Informatio...

Page 3: ...itness for any particular purpose Ampcontrol further reserves the right to alter the specification of the system and or manual without obligation to notify any person or organisation of these changes Before You Begin We would like to take a moment to thank you for purchasing the IKDV01 Keypad Push Button System Ampcontrol Electronics Contact details Ampcontrol CSM Pty Ltd 7 Billbrooke Close Camero...

Page 4: ...ipment 5 2 2 2 Equipment Knowledge 5 2 3 Conditions of Conformity IEC Ex ia 5 3 Overview of the IKDV01 Keypad System 6 4 Initial Power up 6 5 Mode 1 Standard Operation 7 5 1 Stop 7 5 2 Start 8 5 3 Lock 8 5 4 Reset 8 5 5 Earth Continuity E C Test 8 5 6 Earth Fault Lockout EFLO Test 8 5 7 Earth Leakage E L Test 9 5 7 1 Switch 4 Settings 9 5 8 RL1 9 6 Mode 2 PLC Control 9 6 1 Description of Operation...

Page 5: ...pings and covers for items attached to them especially if the wrappings are to be discarded 1 2 Storage after Delivery Where equipment is not to be installed immediately proper storage is important to ensure protection of equipment and validity of warranty All equipment should be stored indoors protected from the elements in a cool dry area If storing on the ground ensure that the storage area is ...

Page 6: ...d for a specific intended purpose therefore any modification or damage must be reported to the manufacturer for repair The instructions within this manual must be observed as an aid towards achieving maximum safety during operation 2 2 1 Changes to Equipment Changes in the design and modifications to the equipment are not permitted 2 2 2 Equipment Knowledge Experience with or understanding of this...

Page 7: ...ight 8 push button keys each fitted with acknowledge LEDs and associated electronics The keypad module is connected to the IKDV01 Interface Module by a three wire cable The keypad module receives power and communicates with the IKDV01 Interface via this cable The setting of DIP Switches 2 and 3 will configure the Interface Module for Standard Operation See Mode 1 in Section 5 or PLC Control See Mo...

Page 8: ... The Stop key also activates the stop relay output The relay output is a normally open contact on an internal relay and is normally directly connected in the main control circuit The contact closes when the keypad and interface are powered up The contact will open if the Stop key is pressed To ensure the Stop key is functioning correctly a special test function has been attached to this key When p...

Page 9: ...ock opto isolated output to turn on This output is connected to the lock input terminals 21 and 22 on the Integrated Protection Relay 5 4 Reset Operation of the Reset key causes the reset opto isolated output to turn on This output is connected to the reset input terminals 23 and 24 on the Integrated Protection Relay 5 5 Earth Continuity E C Test Operation of the E C Test key triggers the test ope...

Page 10: ... 4 This switch is located on the IKDV01 Interface Module See Drawing IKDA003 in Appendix A Drawings 5 7 1 Switch 4 Settings Off 150 ms On 600 ms The 150 ms selection should be used for testing earth leakage relays that provide primary protection 5 8 RL1 Operation of the RL1 key operates the internal RL1 relay which closes the output contact 6 Mode 2 PLC Control To set the Interface for PLC Control...

Page 11: ...re start procedures such as the operation of warning alarms etc At the successful conclusion of any pre start routines the PLC output should be closed which will operate the Integrated Protection Relay that energises the outlet All other key operations for Test Reset Lock and Stop are as previously described in Section 5 Mode 1 Standard Operation 7 Specifications Supply Volts 110 Vac 20 10VA 50 Hz...

Page 12: ...and or unit and the consequence can be fatal The Keypad Push Button System and its components do not have any customer serviceable parts and are not provided with any user adjustments 9 2 Disposal of System Parts The electronic equipment discussed in this manual must not be treated as general waste By ensuring that this product is disposed of correctly you will be helping to prevent potentially ne...

Page 13: ...on IKDB001 IKA Block Diagram IKDA003 Interface IS Module General Details IKDA004 Keypad General Arrangement and Mounting Details The drawings appear in the following pages in the same order in which they are listed in the table above If this document is being read via a computer the hyper links may be used Press control and click on the drawing number to go to that drawing ...

Page 14: ...IKDV01 Keypad Push Button System Issue R4 Date 03 2020 ECN 9436 IKDB003 R4 IKD Keypad Pushbutton System User Manual docx Page 13 ...

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Page 16: ...IKDV01 Keypad Push Button System Issue R4 Date 03 2020 ECN 9436 IKDB003 R4 IKD Keypad Pushbutton System User Manual docx Page 15 ...

Page 17: ...IKDV01 Keypad Push Button System Issue R4 Date 03 2020 ECN 9436 IKDB003 R4 IKD Keypad Pushbutton System User Manual docx Page 16 Appendix B Approvals ...

Page 18: ...IKDV01 Keypad Push Button System Issue R4 Date 03 2020 ECN 9436 IKDB003 R4 IKD Keypad Pushbutton System User Manual docx Page 17 ...

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