AMP Command Pro iii 9500 Operating Manual Download | Manualshive

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Operating Manual

Reading manual before operating.

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Summary of Contents for Command Pro iii 9500

Page 1: ...Operating Manual Reading manual before operating...

Page 2: ...e operating the machine Operating the machine in the best conditions will increase the lifetime of the unit If you have any suggestions for the manual please contact AMP We as a company are striving t...

Page 3: ...Component Identification 5 Preparation Starting 1 1 Operation 1 2 Engine Shutdown 1 3 Maintenance 1 5 Common Faults and troubleshooting 22 Schematic Diagram Warranties 25...

Page 4: ......

Page 5: ...zzle reflections dazzle flicker sparking molten metal splashing Looking at welding arc without eye protection can inflict great pain and even temporary blindness Therefore this products owner operator...

Page 6: ...ds do not have any residue of gasoline or kerosene on your person cylinder or piping you may be welding 1 6 Do not operate machinery if you have a pacemaker This includes being anywhere near the machi...

Page 7: ...ver adding fuel or oil When adding fuel or oil make sure it is done in a well ventilated area When filling the fuel tank be sure you always leave enough space for natural fuel inflation Make sure to n...

Page 8: ...e 50 power static characteristic curve dropping characteristic Generating Rated voltage V AC 240 120 Rated output KW 5 Max output kW 5 5 Air compressing Starting Recoil start pressure trigger Air tank...

Page 9: ...IP21 Insulation grade 3 Structu re Note Do not attempt to modify the control panel in any way This will void your warranty and could present the potential for equipment failure and personal injury 7...

Page 10: ...ry Power Breaker 4 Air Compressor Breaker 5 Oil Alert Lamp 6 Engine Ignition Switch 7 Welding Current Regulator 8 Welding Output Terminals 9 120 240VAC Output 10 120VAC Output 11 120VAC Output 12 Grou...

Page 11: ...er Assembly 7 Handle 8 Water Drain Valve 9 Muffler Assembly 10 Frame 1 Air Compressor Oil Drain Plug 2 Oil Sight Glass 3 AVR Cover Plate 4 Control Panel Case 5 Exhaust Port 6 Oil Fill Port 7 Air Compr...

Page 12: ...Valve 9 Wheel 2 Air Pressure Regulator 4 Pressure Gauge 6 Air Hose 8 Wheel Axle Preparation 4 1 Read this manual carefully and understand all operating procedures before using the equipment 4 2 Make s...

Page 13: ...before operating machine 4 5 1 Remove and wipe off dipstick 4 5 2 Insert dipstick and then remove to check exact level of the oil oil to its proper level Oil dipstick oil upper level 4 6Engine oil re...

Page 14: ...rent average temperatures 4 5 3 If the oil level i s below the minimum level add oil to its proper level We recommend the oil is in the middle of minimum and maximum levels 30 sw n 10W 30 10 O 10 20 3...

Page 15: ...11 4 6 3 SAE10W 30 oil is recommended The SAE viscosity grade shows other viscosities to use in different average temperatures...

Page 16: ...chine 4 8 Check air filter 4 8 1 Open the clip to loosen the filter cover 4 8 2 Move the clip and filter cover in order to remove the air filter Do not damage the cover 4 8 3 Remove the Filter 4 8 4 C...

Page 17: ...asoline from ruining the carb 5 2 1 Electric start on the unit Operate by turning the starting key on the control panel Turn the key in a clockwise direction to start location until the unit starts Re...

Page 18: ...Ambient temp welding 14 F 104 F 6 2 Transport and storage 4 F 131 F 6 3 Relative humidity when 104 F 50 when 68 F 90 Max altitude equals 3280 84 feet 6 4 Angle of inclination the unit must be angled l...

Page 19: ...mm 1 6 2 5 2 5 3 2 3 2 4 4 0 5 0 5 0 6 0 Welding rod diameter mm 2 0 2 5 3 2 4 0 5 o Welding Current A 40 60 60 80 90 130 160 210 200 270 7 ENGINE SHUT DOWN 7 1 Remove all connections this includes g...

Page 20: ...ensure you are decreasing the amount of pollution being put into the air In order to ensure you are maintaining your equipment we have comprised a list of daily checks procedure to be sure your unit i...

Page 21: ...clean Fuel hose check every two years if necessary please replace 8 1 Changing the oil Make sure you warm up the unit for a short period of time to ensure all oil residues will drain 8 1 1 Make sure t...

Page 22: ...8 2 Cleaning the air filter 8 2 1 Use warm soapy water when cleaning the air filter Make sure you dry the filter before installing 1 Soak 2 Squeezing 3 0M 4 Squeezing 8 3 Spark Plug Maintenance In or...

Page 23: ...e has worn or if there is visible damaged or the plug is broken please replace the spark plug 8 3 3 Use the plug gauge to measure the gap between the electric poles If necessary you can slightly bend...

Page 24: ...e technician for any information 8 3 5 Install the spark plug cap 8 4 Battery maintenance When running the machine charging system will charge battery But it is for periodically use battery should be...

Page 25: ...you will not be running the unit for 30 days or longer we strongly urge you turn the fuel petcock off and run the unit until the remaining fuel is burned off 8 5 2 Metamorphic fuel will cause difficu...

Page 26: ...8 6 4 Put the container under the sedimentation glass and use a funnel to protect against over spill 8 6 5 Dismantle sedimentation glass and turn fuel valve to the on position Discharge fuel and remo...

Page 27: ...rain oil bolt which is located under the main fuel tank After the oi has fully drained tighten the bolt and then add oil 8 7 3 Inspect the oil level before use Do not exceed or add less than the red l...

Page 28: ...tem problem 6 Bad fuel oil quality 7 0il circuit block 8 1gnition system problem 9 Carburetor problem 1 2 3 4 5 6 7 8 9 charge battery only for electric start Open fuel cock Refer step 3 Check oil lev...

Page 29: ...nnect output 1 Rotate speed high or low 1 Adjust rotate speed current high or low or can not adjust 2 AVR issue 3 Sample mutual inductor winding fall off or loose 4 Shon circuit open circuit or ground...

Page 30: ...ve alerting 2 3 safety valve work pressure high safety valve damage pressure relay broken 2 3 readjust pressure working value replace replace alternator smoking I 2 3 4 Rotor and stator rub overload w...

Page 31: ...27...

Page 32: ...aware that KOHLER may deny you warranty coverage if your spark ignited small off road engine or part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsibl...

Page 33: ...technical support group toll free at 800 544 2444 The emission warranty is a defects warranty and defects are judged on normal engine performance The warranty is not related to an in use emission test...

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