Ammann 5932003 Operating Manual Download Page 155

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ARX 23-2 T4i, ARX 26-2 T4i

3.7 Troubleshooting

The defects are usually caused by incorrect operation of the machine. Therefore in case of any defect read carefully

instructions given in the operation and maintenance manual for your machine and engine. If you cannot identify

a cause of the defect, contact the service department of the authorised dealer or the manufacturer.

The troubleshooting in hydraulic and electric systems requires knowledge of hydraulic systems and electrical

installations; therefore contact the service department of an authorised dealer or the manufacturer for troubleshooting.

3.7.1 List of error codes displayed on the display

Code F

Short description

Causes and troubleshooting

F021

Travel lever, right

F022

Neutral switch of right lever

F023

Travel lever, left

F024

Neutral switch of the left lever

F025

Sprinkling potentiometer

F026

Hydraulic oil temperature

F027

PWM signal – forward travel

F028

PWM signal – reverse travel

F032

Too high hydraulic oil temperature

F029

Vibration relay

F030

Brake solenoid valve

F031

Supply voltage

F033

Voltage 8 V

F034

Voltage 5 V (2.5 V)

F035

Pump check OFF

F036

PWM current, forward

F037

PWM current, reverse

F038

Incorrect travel direction

F039

Current from joystick neutral

switch

F040

Program is running

F042

Asphalt temperature

F044

Start-up conditions

F043

Diesel engine speed

BUS

CAN bus failure between Bauser

and RC

EBUS

Disconnection of signal lost

between RC and ECU (electronic

engine only)

Summary of Contents for 5932003

Page 1: ...2 ARX 26 2 OPERATING MANUAL TANDEM ROLLER KUBOTA D1803 M DI E3B EU Stage IIIA US EPA Tier 4i EDITION 04 2019 EN ARX 23 2 KU St IIIA T4i From Serial No 5932003 ARX 26 2 KU St IIIA T4i From Serial No 5...

Page 2: ......

Page 3: ...lleistungspegel LWA 104 dB M sto a datum vyd n Place and date of issue Ort und Datum der Ausgabe Nov M sto nad Metuj Jm no Name Name Bc Martin e ovsk Funkce Grade Stelle Quality Control Manager Podpis...

Page 4: ......

Page 5: ...May 2006 This operating manual consists of I Specification manual II Operating manual III Maintenance manual The purpose of this manual is to familiarize operators with safe operation of the roller a...

Page 6: ...ons are reserved All dimensions and weights are approximate and therefore not binding Ammann Czech Republic a s reserves the right to perform modifications at any time with no obligation to inform the...

Page 7: ...r personal hazards The notice warns of possible damage to the machine or its parts The notice warns of the necessity of environmental protection CAUTION As used in this operating manual the terms righ...

Page 8: ...during operation of the machine 21 2 1 1 1 Before compacting works are started 21 2 1 1 2 Work in the dangerous area 21 2 1 1 3 Ensurance of safety measures by the provider 22 2 1 1 4 Protective ROPS...

Page 9: ...67 2 7 4 Machine emergency stop 67 2 7 5 Machine parking 69 2 7 6 Panic response 69 2 7 7 Sprinkling 71 2 7 8 ACE Force optional equipment 71 2 7 9 Infrathermometer optional equipment 72 2 7 10 ROPS l...

Page 10: ...operation daily 104 3 6 1 Fuel check 104 3 6 2 Engine oil check 105 3 6 3 Engine coolant check 106 3 6 4 Checking the oil in the hydraulic tank 107 3 6 5 Cleaning the hydraulic oil cooler 108 3 6 6 A...

Page 11: ...heck 138 Every 2000 hours of operation every 2 years 139 3 6 37 Engine belt replacement 139 3 6 38 Engine coolant change 139 3 6 39 Replacement of hoses of the cooling system 141 3 6 40 Replacement of...

Page 12: ...8 ARX 23 2 T4i ARX 26 2 T4i...

Page 13: ...9 ARX 23 2 T4i ARX 26 2 T4i SPECIFICATION MANUAL 1 SPECIFICATION MANUAL ARX 23 2 ARX 26 2 Kubota Tier 4i...

Page 14: ...150 mm 5 9 mixed soils up to the layer thickness of 200 mm 7 9 or sandy and gritty materials up to the layer thickness of 300 mm 11 8 The machine is not suitable for compacting rock fill loam and clay...

Page 15: ...2 T4i ARX 26 2 T4i 588002 588003 593077 588094 SPECIFICATION MANUAL Serial number of the machine frame Engine nameplate position Serial number of the Kubota engine Position of the ROPS nameplate ROPS...

Page 16: ...12 ARX 23 2 T4i ARX 26 2 T4i L2 A D H H3 G L L2 588004A W H2 W1 H1 T D X 1 2 Dimensional drawing of the machine...

Page 17: ...280 11 H 2550 100 4 2550 100 4 2550 100 4 2550 100 4 H1 1815 71 5 1815 71 5 1815 71 5 1815 71 5 H2 2140 84 3 2140 84 3 2140 84 3 2140 84 3 H3 1935 76 2 1935 76 2 1935 76 2 1935 76 2 L 2500 98 4 2500...

Page 18: ...y weight kg lb 35 80 35 80 35 80 35 80 Weight of Ammann edge cutter kg lb 50 110 50 110 50 110 50 110 Allowance for transport weight to operating weight EN 500 1 A1 CECE kg lb 180 400 185 410 180 400...

Page 19: ...Hydrostatic Hydrostatic Parking Mechanical multi disc Mechanical multi disc Mechanical multi disc Mechanical multi disc Emergency Mechanical multi disc Mechanical multi disc Mechanical multi disc Mech...

Page 20: ...acceleration transmitted to hands platform m s2 ft s2 2 5 8 2 2 5 8 2 2 5 8 2 2 5 8 2 Optional equipment Additional lights Direction indicators Working lights Beacon Back signal horn Licence plate ho...

Page 21: ...17 ARX 23 2 T4i ARX 26 2 T4i SPECIFICATION MANUAL Notes...

Page 22: ...18 ARX 23 2 T4i ARX 26 2 T4i...

Page 23: ...19 ARX 23 2 T4i ARX 26 2 T4i OPERATING MANUAL 2 OPERATING MANUAL ARX 23 2 ARX 26 2 Kubota Tier 4i...

Page 24: ...20 ARX 23 2 T4i ARX 26 2 T4i...

Page 25: ...s He must make the machine operator carrying out the earth works familiar with the above items He must specify a technological procedure including a working process for the specific job that specifies...

Page 26: ...nguisher is checked on regular basis He must ensure that the Operating manual is available at a designated location in the machine He must ensure continuous supervision by an appointed person during m...

Page 27: ...Requirements for the qualification of machine operators Only a person having been trained according to ISO 7130 and other local and national instructions and standards specified for operators of this...

Page 28: ...ions of the machine and working and operating elements and knows precisely how to operate the machine The driver is obliged to follow the safety signs located on the machine and keep them legible Befo...

Page 29: ...tform is lifted off Working with the machine if there are other machines or means of transport in its danger zone except those that operate in mutual cooperation with the machine Working with the mach...

Page 30: ...26 ARX 23 2 T4i ARX 26 2 T4i 588005B 4 16 16 7 16 13 2 14 4 16 10 18 19 5 1 17 21 12 2 11 9 8 3 3 15 6 8 20 2 1 Main safety precautions...

Page 31: ...sk of injury Do not touch rotating parts while the engine is running There is a risk of burns Do not touch hot parts of the machine unless you make sure that they are sufficiently cold 4 Risk of injur...

Page 32: ...c parts of the machine as it may result in damage of the equipment and personal injury Read the operation manual 9 Hearing protection Dangerous noise level Use hearing protection 6 Safety belt Fasten...

Page 33: ...T4i 3960 3960 3212 3212 2153bz 3213 3213 2151 2151bz OPERATING MANUAL 11 Hydraulic oil drain plug 12 Engine oil drain plug 14 Fuelling 15 Lifting point When lifting suspend the machine only in these...

Page 34: ...ng to chapter Loading the machine Before hanging lock the articulation of the machine 18 Set of filters 20 California Proposition 65 Exhaust gases and their components operating fluids batteries and o...

Page 35: ...les must be observed For communication purposes only a limited number of sig nals must be used The signals must be clearly distinguishable to prevent any misunderstanding Hand signals can only be used...

Page 36: ...32 ARX 23 2 T4i ARX 26 2 T4i Sig 3 Sig 4 Sig 5 Sig 2 2 1 Main safety precautions Watch out Watch out danger SIGNALS FOR DRIVE Travel Slow forward travel towards me...

Page 37: ...33 ARX 23 2 T4i ARX 26 2 T4i Sig 6 Sig 9 Sig 7 Sig 8 OPERATING MANUAL Drive to the left Slow reverse travel away from me Drive to the right Short distance travel...

Page 38: ...o contact with the above products during operation or maintenance of the machine are obliged to follow general principles of their own health protection and comply with safety and hygienic manuals mad...

Page 39: ...machine shut down the same principles are applicable as for the short term preservation In addition it is recommended to remove the batteries check for condition and store them in a cool and dry room...

Page 40: ...s Wash off the preservative agents using high pressure stream of hot water with common degreasers while observing the operation manual and the ecological principles Remove the preservation and wash th...

Page 41: ...always contact specialized companies with a respective authorization for these operations the machine manufacturer or accredited contracting service organizations authorized by the manufacturer The m...

Page 42: ...38 ARX 23 2 T4i ARX 26 2 T4i 588010A 2 1 8 9 3 4 6 6 7 7 5 10 11 12 13 14 15 15 14 17 19 15 15 18 14 14 16 593058 2 5 Machine description...

Page 43: ...Rear drum 5 Engine 6 Travel hydraulic motor 7 Vibration hydraulic motor 8 Steering joint 9 Hydraulic oil level indicator 10 Fuel tank 11 Sprinkling tank 12 Sprinkling filter 13 Operator s stand 14 Dr...

Page 44: ...40 ARX 23 2 T4i ARX 26 2 T4i P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593001 16 15 17 19 7 8 2 3 4 5 1 9 6 10 10 11 12 10 11 12 13 12 11 14 18 20 2 6 Controls and checking instruments...

Page 45: ...ntiometer 5 Emergency brake button 6 Vibration mode selector switch manual mode automatic mode 7 Directions lights switch 8 Vibrating drum selector switch 9 Lights switch parking lights headlamps 10 T...

Page 46: ...42 ARX 23 2 T4i ARX 26 2 T4i P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593002 7 8 2 3 4 5 1 6 2 6 Controls and checking instruments...

Page 47: ...d Working speed and vibration mode AMN83 Sprinkling potentiometer 4 OFF in the position 0 Turn the sprinkling potentiometer from the position 1 to the position MIN to smoothly control the sprinkling i...

Page 48: ...44 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593003 9 10 10 11 12 10 11 12 13 12 11 14 2 6 Controls and checking instruments...

Page 49: ...ke indicator lamp There is a vibration switch and a sprinkling switch edge cutter sprinkling switch edge cutter button on the travel control F forward travel 0 zero position R reverse travel Note The...

Page 50: ...46 ARX 23 2 T4i ARX 26 2 T4i P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593004 16 15 17 19 18 2 6 Controls and checking instruments...

Page 51: ...on I 85 Big working speed Set the control to the position II 100 Small working speed Frequency I 85 vibration capacity 85 travel speed depending on the transport and working speed change over switch 8...

Page 52: ...lamp 28 Engine glowing indicator lamp 29 Brake indicator lamp 30 Outline lights indicator lamp The warning indicator lamps for engine oil pressure battery charging and brakes must light up when the i...

Page 53: ...etects an error At the same time the error code appears on the display Check the machine according to the table of error message codes If the indicator lamp remains lighting call the service 2777 Batt...

Page 54: ...Diesel Particulate Filter clogging 33 The machine is not equipped with a DPF AMN120 Indicator lamp of high temperature of exhaust gases 34 The function is not activated AMN442 Indicator lamp of DPF di...

Page 55: ...ckrest smoothly as necessary AMN148 Seat springing stiffness Turn the switch 2 to set stiffness according to driver s weight between 50 and 120 kg 110 265 lb Adjust the seat before driving the machine...

Page 56: ...he seat If the operator stands up from the seat when driving the machine will stop after 7 seconds Moving off the machine If the travel locking is activated by enabling the seat switch while driving t...

Page 57: ...rs F6 7 5 A Horn F7 10 A Display direction indicators F8 1 A Option ACE F9 10 A Seat heating F10 10 A Flow divider horn flow divider edge cutter F11 25 A Hydraulic oil cooler F12 10 A Vibrations engin...

Page 58: ...ontrols and checking instruments Dashboard cover The cover protects the dashboard from weather effects vandalism handling by others The cover of the dashboard can be locked with a padlock the padlock...

Page 59: ...1013 611014 OPERATING MANUAL Engine bonnet The bonnet protects the engine from weather effects vandalism handling by others The bonnet of the engine can be locked with a padlock the padlock is not del...

Page 60: ...56 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593006 h 1 4 2 4 1 3 4 9V 11V 15V 13V 22 23 29 20 15 19 5 10 10 18 2 7 Machine operation and use...

Page 61: ...or lamps for battery charging 22 engine lubrication 23 and parking brake 29 will light up on the display 20 Use the warning horn 15 to signal that the engine is starting Switch over with the key to po...

Page 62: ...58 ARX 23 2 T4i ARX 26 2 T4i 12V 0 593007 0 12V 1 2 4 3 2 7 Machine operation and use...

Page 63: ...to the engine or with the engine block itself When the engine has been started disconnect cables in reverse order Do not connect the pole of the cable to the pole of the discharged battery of the mach...

Page 64: ...60 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593008 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 3 10 10 18 29 2 7 Machine operation and use...

Page 65: ...sing the travel control 10 select the forward F or reverse R travel direction from the zero position 0 When the driver releases the travel control 10 it does not return to the zero position automatica...

Page 66: ...62 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593009 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 8 3 6 10 11 10 11 18 29 2 7 Machine operation and use...

Page 67: ...ar drum vibration Use the transport and working speed 3 switch to set the working speed and the vibration mode Using the travel control 10 select the forward F or reverse R travel direction Turning on...

Page 68: ...64 ARX 23 2 T4i ARX 26 2 T4i 2 7 Machine operation and use...

Page 69: ...88008A OPERATING MANUAL For the maximum permissible slope gradient when driving uphill and across the slope gradient see figures The given values will be lower depending on adhesive conditions and the...

Page 70: ...66 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593010 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 19 5 10 11 10 11 18 22 23 29 26 2 7 Machine operation and use...

Page 71: ...n which requires the immediate stop of the machine press the emergency brake button 6 The machine will stop moving immediately the engine will stop working and the parking brake will be enabled Turnin...

Page 72: ...68 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593011 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 19 10 10 2 7 Machine operation and use...

Page 73: ...thers by locking the dashboard cover and the engine bonnet It is forbidden to use the parking brake for bringing the machine to a stop 2 7 6 Panic response The immediate stop of the machine using the...

Page 74: ...70 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593012 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 4 11 12 11 12...

Page 75: ...mode you can continuously control the sprinkling break interval Using the sprinkling switch 12 it is possible to turn on the sprinkling at any time e g before driving on a compacted bitumen surface No...

Page 76: ...ition box 20 and it displays the temperature of the bitumen surface being rolled The measured temperature in C is indicated on the display Procedure to set the units of measure C or F After setting th...

Page 77: ...ermometer display will light up Switch over with the UP and DOWN arrows 2 until F appears on the display Set the current output of the infra thermometer Switch over with the MODE button 1 until the o...

Page 78: ...2 until 4 20 mA appears on the display Set the minimum temperature Switch over with the MODE button 1 until the u symbol appears on the display Switch over with the UP and DOWN arrows 2 until the valu...

Page 79: ...i 590010F 2 593072 590014F 590001F OPERATING MANUAL Switch over with the UP and DOWN arrows 2 until the value of 932 0 F appears on the display Remove the cover Connect the computer to the machine usi...

Page 80: ...Machine operation and use Change degrees Celsius to degrees Fahrenheit in the BODAS Service software Select parameters in the left column 1 Select the measuring unit Fahrenheit 2 Save the completed ch...

Page 81: ...77 ARX 23 2 T4i ARX 26 2 T4i 593072 OPERATING MANUAL Mount the cover...

Page 82: ...589D013A 589D012 589D011 2 7 Machine operation and use 2 7 10 ROPS lifting and lowering ROPS lifting Lift the ROPS to the vertical position and mount the front screws of the ROPS on the left and righ...

Page 83: ...ht sides Tilt the ROPS safety frame to the back and secure it in a suitable way Tilt and lift the ROPS with the help of another person There is a risk of injury from the falling ROPS Do not operate th...

Page 84: ...current po sition The GPS system allows the geofencing function machine ope ration limited to a defined area and remote machine monito ring which helps finding a stolen machine Note The availability a...

Page 85: ...The edge cutter only works flawlessly with a pre adjusted edge cutter Control procedure Set the desired height of the edge cutter using its up down but ton 15 To the left press the button to set the...

Page 86: ...to the given territory When loading and unloading the vehicle transporting the machine must be braked and mechanically protected against accidental movement using wedges 1 The articulation joint of th...

Page 87: ...appropriate load ing capacity anti slip surface and must be put on a flat surface We recommend that you adhere to the BGR 233 regulation The maximum allowable inclination of the access ramp is 30 When...

Page 88: ...sing a crane Before lifting the articulation joint of the machine must be secured with the strut 1 against tilting and secured with the pin 2 and the lock 3 Observe safety regulations while loading an...

Page 89: ...owing the machine The machine is provided with two towing lugs on the front frame and with two towing lugs on the rear frame Releasing the machine brake Secure the articulation joint of the machine ag...

Page 90: ...le Do not use a chain for the towing It is necessary to maintain the minimal angular deviation from the direction of towing The maximum possible angular deviation is 30 The towing movement must be smo...

Page 91: ...offset position the front drum of the machine is offset to the right side from the rear drum The drum offset is 40 mm To adjust the drums from the in line position to the offset position Lock the stru...

Page 92: ...od condition of the battery is a precondition for good starting under low temperatures The machine can be used at full power only after the operating fluids have been heated to their operating tempera...

Page 93: ...s contact with the compacted material so called vibro stroke Due to this condition the transfer of vibrations to the machine frame and to the driver s stand increases It can be partly removed by incre...

Page 94: ...90 ARX 23 2 T4i ARX 26 2 T4i...

Page 95: ...91 ARX 23 2 T4i ARX 26 2 T4i MAINTENANCE MANUAL 3 MAINTENANCE MANUAL ARX 23 2 ARX 26 2 Kubota Tier 4i...

Page 96: ...92 ARX 23 2 T4i ARX 26 2 T4i...

Page 97: ...the connections for leakage After the operating fluids are heated beware of burns use only recommended media After the adjustment or maintenance is completed check all safety devices for proper opera...

Page 98: ...and properly labelled containers These materials are not al lowed to be stored in unlabelled bottles or in any other con tainers considering the possible risk of confusion Possible confusion with food...

Page 99: ...used are decisive Use of permissible oils according to API CF CF 4 CG 4 CH 4 CI 4 SAE 15W 40 year round If a fuel with a high sulphur content is used use only CF oil Note Exceedingthelowertemperature...

Page 100: ...D975 1D S15 2D S15 Note Do not use fuels with a sulphur content exceeding 1 10000 ppm Use fuels with a sulphur content 0 1 1000 ppm When a fuel with a sulphur content exceeding 0 5 1 5000 10000 ppm i...

Page 101: ...t every 2 years at the latest Note The machines are filled with a cooling solution with the Bantleon Avia Antifreeze NG coolant specification SAE J 1034 at the manufacturer s during the production It...

Page 102: ...se only high quality hydraulic oil grades according to ISO 6743 HV equal to DIN 51524 part 3 HVLP Fill the machines with hydraulic oil that has cinematic viscosity of 46 mm2 s at 40 C 104 F ISO VG 46...

Page 103: ...pm S 15 mg kg S 3686 3686 Hydraulic system Hydraulic oil according to Chapter 3 2 4 28 5 7 5 2158 Steering joint bearings stirrup bearings steering swivel pins suspensions Lubricating grease according...

Page 104: ...e fan and engine belt for condition Every 50 hours of operation 3 6 13 Check of hoses and clips 3 6 14 Travel pressure check 3 6 15 Battery inspection After 50 hours of operation 3 6 21 Engine oil cha...

Page 105: ...idges 3 6 34 Damping system check 3 6 35 Swinging support check 3 6 36 Articulation joint check Every 2000 hours of operation every 2 years 3 6 37 Engine belt replacement 3 6 38 Engine coolant change...

Page 106: ...LP ISO 6743 9 DIN 51 502 API CF 4 1000 100 50 500 250 20 LUBRICATION AND SERVICE PLAN INSPECTION LUBRICATION REPLACEMENT Set of filters after 1000 hours 4 760245 Set of filters after 250 hours 4 76024...

Page 107: ...hydraulic system etc with the tightening torque specified in tables in the chapter 3 6 48 unless a different value is given for the respective operation Carry out maintenance works with the machine p...

Page 108: ...necessary Clean the tank cap and the filler neck Unlock the lock and remove the cap Refill the tank up to the bottom line of the filler neck Note The fuel tank volume is 35 l 9 3 gal US Fill up the s...

Page 109: ...r mark shows the lowest possible oil level the upper mark indicates the highest Refill the oil as required Refill engine oil through the filler neck Check the engine for leaks and remove the cause Che...

Page 110: ...Remove the filler cap only after the temperature of the engine coolant drops below 50 C 120 F If you remove the plug at a higher temperature there is a risk of steam or coolant scalding due to an inte...

Page 111: ...le Check the oil level in the inspection hole The ideal oil level is when the gauge is half full Hydraulic oil refilling Take off the ventilation filter 1 from the filler neck Refill the required quan...

Page 112: ...e engine coolant and of the hydraulic oil Never clean the cooler with high pressure e g with strong water jets When the cooler is contaminated by petroleum products use a cleaning agent and proceed ac...

Page 113: ...6 Air filter check Check that the suction hole is not dirty Clean the exit slit and squeeze to remove any dust trapped Note Any dust trapped in the dust valve is automatically emptied during operation...

Page 114: ...588047 3 6 Lubrication and maintenance operations 3 6 7 Sprinkling emulsion level check Open the lid Remove the tank cap Refill the emulsion Fill up the same emulsion type see Chap 3 2 6 Stop the emu...

Page 115: ...sprinkling system 3 6 9 Scraper adjustment Fixed scrapers optional equipment Loosen the screws and move the scraper so that it is in contact with the drum Hinged scrapers optional equipment The hinge...

Page 116: ...perations 3 6 10 Inspection of warning and checking devices Turn the key in the ignition box to the position II The indicator lamps for battery charging 22 engine lubrication 23 engine glowing 28 and...

Page 117: ...lamp 29 lights up Turn the emergency brake button 5 in the direction of arrows Set the travel control 10 to the zero position 0 and the engine speed control 18 to the idle speed position Now you can...

Page 118: ...ARX 23 2 T4i ARX 26 2 T4i 593024 3 6 Lubrication and maintenance operations 3 6 11 Engine leakage check Visually check the engine and the engine compartment for oil leakage Remove the identified defe...

Page 119: ...Push your thumb with 110 N 25 lb force where the belt length between pulleys is the longest The max slack A is 7 9 mm 0 28 0 35 in Tighten the belt 1 by loosening the screws 2 and shifting the alterna...

Page 120: ...6 2 T4i 1 2 2 1 593032 2 3 6 Lubrication and maintenance operations Every 50 hours of operation 3 6 13 Check of hoses and clips Check visually clips 1 and fuel hoses 2 If clips are loosened or hoses w...

Page 121: ...as well as on its sides Required material A jumper for the connector X8 Order number 4 37570 Note You can temporarily also use a piece of wire Travel pressure check procedure Remove the cover on the...

Page 122: ...p the battery dry and clean Do not disconnect the battery when the engine is running Whenworkingwiththebatteryalwaysfollowinstructions of the battery manufacturer Disconnect the battery for repair or...

Page 123: ...peration weekly 3 6 16 Air filter cleaning Remove the main cartridge of the air filter and clean with compressed air Clean the internal area of the filter and of the contact surface to avoid contamina...

Page 124: ...ain the water from the separator Close the stop valve 1 Unscrew the filter housing 2 Clean the filter element 3 Screw in the filter housing back 2 Open the stop valve 1 Turn the ignition on The fuel p...

Page 125: ...pple Lubricate the bearing sufficiently until the lubricant starts to flow out Install the protective cover in place Note After every machine cleaning or steam cleaning lubricate the bearing again Edg...

Page 126: ...RX 26 2 T4i 3 6 Lubrication and maintenance operations 3 6 19 Tyre pressure check Check the air pressure with a pressure gauge on the tyre valve 100 kPa 14 5 PSI Pay attention to the equal pressure in...

Page 127: ...filters with oil Fill up the filter with new fuel Mount the new filter in the machine Tighten manually Vent the fuel system Fuel filter Order number 1448257 Follow safety regulations Do not smoke and...

Page 128: ...oil drain plug is on the left side in front between the front and rear frame of the machine Turn the machine to the right to get better access to the drain plug The total volume of oil in the engine...

Page 129: ...s until the oil runs down into the engine sump Then check the level with the oil dipstick Beware of the risk of scalding when draining hot oil Let the oil cool down below 50 C 122 F Follow the fire fi...

Page 130: ...hose clips Check the cooler for damage and leaks and the cooling fins for clogging Clean and repair the cooler if required 3 6 23 Checking the hoses and clips for mounting Check the engine intake pipi...

Page 131: ...615111A 611303 615052A MAINTENANCE MANUAL 3 6 24 Sprinkling filter cleaning Remove the sprinkling filter vessel remove the sieve clean it and mount back Check the seal Replace if damaged Remove and c...

Page 132: ...e intake piping for leakage Check the rubber air suction hose from the filter for damage and for missing clamping clips Check the connection between the bonnet and air filter for leakage Replace damag...

Page 133: ...in the fuel tank and it should be drained Remove the plug from the fuel tank Place a vessel under the drain plug Drain the engine diesel fuel Check and clean the interior of the tank Put on the screw...

Page 134: ...parts Use only original spare parts 3 6 28 Replacement of the fuel separator filter cartridge If the red ring goes up from the bottom drain the water from the separator Close the stop valve 1 Unscrew...

Page 135: ...n side When working in a very dusty environment carry out the cleaning daily Do not use cleaners with a too high pressure to avoid damage to the cooling fins When the cooler is contaminated by petrole...

Page 136: ...operations 3 6 31 Check of rubber metal elements of the engine cooler Recheck the rubber metal elements for condition and for rubber to metal bond strength Replace if damaged Recheck screws and nuts f...

Page 137: ...of the safety cam Turn the filter cartridge clockwise up to the stop Oil the sealing ring on the filter cap slightly Put the filter cap in place Tighten the cap with the torque spanner max torque 20 N...

Page 138: ...draulic oil through the hole into the tank Replace the ventilation filter with a new one Lubricate the seal ring of the new filter cap with oil Mount a new filter 1 Carry out the oil change when the o...

Page 139: ...ppears on the display during operation of the machine the cartridge must be replaced however after 500 operation hours at the latest Remove the filter cap Take out the main cartridge Air filter cartri...

Page 140: ...artridges are mounted correctly and are sealing Remove the dust valve of the air filter clean and remount Check connections and the piping for leakage and the engine inlet opening on the bonnet for cl...

Page 141: ...ping system check Recheck the rubber metal elements for condition and for rubber to metal bond strength Drum rubber metal element Order number 1175152 Engine rubber metal element Order number 1 1 4917...

Page 142: ...hydraulic jack Visually check the clearance of the swinging support by applying pressure on the machine alternatively upwards and downwards 3 6 36 Articulation joint check Once a year check the articu...

Page 143: ...alternator screws Take out the engine belt Insert the new belt Change and tension the belt when the engine is not running 3 6 38 Engine coolant change Open the cooling system by removing the overpress...

Page 144: ...has dropped below 50 C 120 F If you remove the plug at a higher temperature there is a risk of steam or coolant scalding due to an internal overpressure The level must not drop below the lower mark Re...

Page 145: ...3064 588901 MAINTENANCE MANUAL 3 6 39 Replacement of hoses of the cooling system Replace hoses of the cooling system 3 6 40 Replacement of rubber metal elements of the engine cooler Replace rubber met...

Page 146: ...ARX 26 2 T4i 593065 593066 593067 3 6 Lubrication and maintenance operations 3 6 41 Replacement of hoses of the fuel system Replace hoses of the fuel system 3 6 42 Replacement of suction hoses Replac...

Page 147: ...replace them with new ones Gas strut Order number 1448823 Before beginning to replace the gas strut secure the engine bonnet against free fall There is a risk of injury Removal Use a screwdriver to p...

Page 148: ...e separator Close the stop valve 1 Unscrew the filter housing 2 Clean the filter element 3 Refit the filter housing 2 Open the stop valve 1 Turn the ignition on The fuel pump will vent the system auto...

Page 149: ...pleting the cleaning remove the end caps Do not direct the running water or steam at the electric partsorinsulationmaterials Alwayscoversuchmaterials interior of the alternator etc Clean with the engi...

Page 150: ...may get damaged due to frost Procedure for draining water from the sprinkling circuit Release the quick coupler of the sprinkling hose Push the ring against the screw joint Remove the hose from the c...

Page 151: ...ring the fuel system during long term shutdown of the machine when the tank is empty Low pressure piping and filter venting Prepare a suitable vessel Set the key to position I Release the bleed screw...

Page 152: ...1 5 106 78 2 148 109 1 M27 2 795 586 3 1120 826 0 M16 200 147 5 285 210 2 M30 1 350 995 7 1 900 1401 3 M16 1 5 160 118 0 228 168 1 M30 2 1 080 796 5 1 520 1121 0 M18 275 202 8 390 287 6 Values given...

Page 153: ...184 G 1 400 295 G 11 4 600 443 G 11 2 800 590 10 1 25 18 12 1 5 30 22 14 1 5 50 37 16 1 5 60 44 18 1 5 60 44 20 1 5 140 103 22 1 5 140 103 26 1 5 220 162 27 1 5 250 184 33 1 5 400 295 42 1 5 600 443 4...

Page 154: ...150 ARX 23 2 T4i ARX 26 2 T4i...

Page 155: ...yed on the display Code F Short description Causes and troubleshooting F021 Travel lever right F022 Neutral switch of right lever F023 Travel lever left F024 Neutral switch of the left lever F025 Spri...

Page 156: ...13 ECU FLASH ROM error F114 ECU CPU Main IC error F115 ECU CPU Monitoring IC error F116 Injector charge voltage Low F117 Open circuit of SCV MPROP F118 SCV MPROP drive system error F119 Injector drive...

Page 157: ...age 2 Low F211 Sensor supply voltage 2 High F212 Sensor supply voltage 3 Low F213 Sensor supply voltage 3 High F214 Accelerator position sensor 1 Low F215 Accelerator position sensor 1 High F216 Accel...

Page 158: ...ensor pulse number error F306 Open circuit of glow relay driving circuit F307 Short circuit to GND of the excitation circuit of the glowing relay F308 Glow heater relay driving circuit overheat F309 Q...

Page 159: ...155 ARX 23 2 T4i ARX 26 2 T4i MAINTENANCE MANUAL Code F Short description Causes and troubleshooting F361 CAN TSC1 frame error F362 CAN EBC1 frame error...

Page 160: ...r M2 Hydraulic oil cooler M3 Fuel pump M4 Sprinkling pump M11 Emulsion sprinkling pump P1 Engine hour counter Q1 Battery disconnector R1 1 1 3 Engine glowing R11 Seat heating S1 Ignition box S2 Emerge...

Page 161: ...5 08 14 15 16 12 07 10 26 06 04 23 19 24 18 A1 H7 H3 H4 H10 H11 H12 H8 H6 A2 20 H2 7 5 A X19 1 X9 3 7 5 A 15 A X19 3 1 2 3 X9 6 X21 1 X21 3 X2 17 X2 25 X2 1 X1 11 2 1 3 X2 44 X2 43 X2 12 X2 11 X2 19 X...

Page 162: ...er M2 Hydraulic oil cooler M3 Fuel pump M4 Sprinkling pump M11 Emulsion sprinkling pump P1 Engine hour counter Q1 Battery disconnector R1 1 1 3 Engine glowing R11 Seat heating S1 Ignition box S2 Emerg...

Page 163: ...9 X1 17 RC2 2 21 2 4 1 3 1 5 2 4 3 1 5 2 4 3 15 A 20 9 22 21 B3 X2 45 X2 46 U 18 44 1 A 45 OUT VDC 2 4 1 3 7 P X22 1 X22 2 X22 3 A C A C X8 2 X8 1 X2 42 X2 9 TU 500 4 M L X61 1 X61 3 X61 4 2 1 3 4 1 A...

Page 164: ...ation motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 15 Travel engine rear left 16 Travel engine rear right...

Page 165: ...ar S52 Y2 P T A1 1 A1 2 P T A B B1 C 108 108 M2 Y5 Y6 15L 15L 16S 16S 3 bar lk hler Pos 5 DN12 Pos 2 DN10 Pos 11 DN20 Pos 7 DN25 Pos 12 DN8 Pos 10 DN16 Pos 1 DN20 Pos 6 DN12 Verschraubung S53 Verschra...

Page 166: ...ibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 30 Quantity divider 70 Edge cutter unit 71 Edge cutt...

Page 167: ...A1 1 A1 2 P T A B B1 C 108 108 M2 Y5 Y6 15L 15L 16S 16S 3 bar lk hler Pos 5 DN12 Pos 2 DN10 Pos 11 DN20 Pos 7 DN25 Pos 12 DN8 Pos 10 DN16 Pos 1 DN20 Pos 6 DN12 Verschraubung S53 Verschraubung Verschr...

Page 168: ...ibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 15 Travel engine rear left 16 Travel engine rear rig...

Page 169: ...Pos 5 DN12 Pos 2 DN10 Pos 11 DN20 Pos 7 DN25 Pos 12 DN8 Pos 10 DN16 Pos 1 DN20 Pos 6 DN12 Verschraubung S53 Verschraubung Verschraubung Pos 24 DN12 Pos 25 DN12 Pos 26 DN8 Pos 8 DN12 Pos 23 DN8 Versch...

Page 170: ...8216 3 6 20 Fuel filter 1448257 3 6 21 Engine oil filter 1504183 3 6 28 Fuel filter cartridge 1448216 3 6 32 Set of hydraulic oil filters 1182946 3 6 33 Air filter cartridge 1503941 3 6 33 Air filter...

Page 171: ...parts Order number 3 6 20 Fuel filter 1 1448257 3 6 21 Engine oil filter 1 1504183 3 6 28 Fuel filter cartridge 1 1448216 3 6 32 Set of hydraulic oil filters 1 1182946 Content of the filter set after...

Page 172: ...168 ARX 23 2 T4i ARX 26 2 T4i 3 8 Appendix Notes...

Page 173: ......

Page 174: ...Materials and specification data are subject to change without notice Book ID 4 P06000 EN Ammann Group For additional product information and services please visit www ammann com...

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