Amico AH7500E Owner'S Manual Download Page 9 | Manualshive

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8

SERVICING OF GENERATOR

Generator

Engine

Alternator

Date of Purchase

Name of Dealer

Record the frame serial for your reference. Refer to the serial number when
ordering pads, and when making technical or warranty inquiries.

Model Serial No.

(1)

(2)

(3)

(4)

(To be filled in by purchaser)

(1)

(2)

(3),(4)

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...
7
8
9
10
11
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Summary of Contents for AH7500E

Page 1: ......

Page 2: ...ten permission This manual should be considered a permanent part of the generator and should remain with it if it is resold Safety Messages Your safety and the safety of others are very important We have provided important safety messages in this manual and on the generator Please read these messages carefully A safety message alerts you to potential hazards that could hurt you or others Each safe...

Page 3: ...ctor GENERATOR USE Connections to a Building s Electrical System Generator Ground Circuits AC Applications AC Operation DC Operation Disconnecting the battery cables PRE OPERATION CHECK Engine Oil Refueling Fuel Recommendations Oxygenated Fuels STARTING THE ENGINE Manual Start Electric Start STOPPING THE ENGINE In an emergency In normal use 4 4 6 8 9 11 11 11 12 12 13 13 13 13 14 14 15 15 15 16 17...

Page 4: ...vice Fuel Sediment Cup Cleaning Spark Plug Service TRANSPORTING AND STORAGE TROUBLESHOOTING SPECIFICATIONS INSTALLATION OF BATTERY DETAIL DIAGRAM PANEL DETAIL DIAGRAM WIRING DIAGRAM LIMITED WARRANTY PRODUCT REGISTRATION CARD 27 27 28 29 30 31 33 35 37 38 39 43 45 46 47 ...

Page 5: ...contact your AMICO generator dealer for a replacement HOT EXHAUST ECHAPPEMENT CHAUD AH7500E AMICO International Corp CAUTION BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING FOR DETAILED EXPLANATION SEE THE OWNER S MANUAL VOLTAGE 12V CURRENT 8 3A FUEL VOLTAGE 120V 240V FREQUENCY 60Hz RATED OUTPUT 7 0kVA MAX OUTPUT 7 5kVA PHASE 1 GASOLINE PETROL AC DC WARNING ...

Page 6: ...en installed by a qualified electrician Using a generator of electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry Refuel in a well ventilated area with the engine stopped Keep away from open fire cigarettes smoke and sparks of any kind when refueling the generator or when near ...

Page 7: ...nderstand the use of all generator controls output receptacles and connections Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death If you ...

Page 8: ...ectrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 1 meter 3 feet away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful no...

Page 9: ...e Alternator Date of Purchase Name of Dealer Record the frame serial for your reference Refer to the serial number when ordering pads and when making technical or warranty inquiries Model Serial No 1 2 3 4 To be filled in by purchaser 1 2 3 4 ...

Page 10: ...ICATION AC CIRCUIT BREAKER AC RECEPTACLES AC CIRCUIT BREAKER PILOT LAMP DC CIRCUIT PROTECTOR GROUND TERMINAL DC OUTPUT TERMINAL OIL FILLER CAP ENGINE SWlTCH AIR CLEANER FUEL VALVE CHOKE ROD VOLT METER ENGINE SERIAL NUMBER ...

Page 11: ...10 MUFFLER FUEL TANK CAP FUEL METER RECOIL STARTER GRIP SPARK PLUG CAP ...

Page 12: ...To start and stop the engine Switch position OFF To stop the engine Key can be removed inserted ON To run the engine after starting START To start the engine by turning the starter motor Return the key to the ON position once the engine has started Do not use the starter for more than 5 seconds at a time If the engine fails to start release the switch and wait 10 seconds before operating the start...

Page 13: ...the choke rod manually Pull the rod out toward CLOSED to enrich the mixture FUEL VALVE The fuel valve is located between the fuel tank and carburetor When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the lever to OFF after stopping the engine ON OFF OPEN CLOSED ...

Page 14: ...ignificant overload of the generator at the receptacle If the circuit breaker is switched OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again CIRCUIT BREAKER GROUND TERMINAL The generator ground terminal is connected to the frame of the generator the metal non current carrying parts ...

Page 15: ...ed to the generator DC terminals with the proper polarity battery positive to generator red terminal and battery negative to the generator black terminal DC CIRCUIT PROTECTOR The DC circuit protector automatically shuts off the DC battery charging circuit when the generator is overloaded when there is a problem with the battery or the connections between the battery and the generator are improper ...

Page 16: ...ons to a building s electrical system can allow electrical current from the utility company to backfeed into the generator When utility power is restored the generator may explode burn or cause fires in the building s electrical system WARNING CAUTION In some areas generators are required by law to be registered with local utility companies Check local regulations for proper registration and use p...

Page 17: ...pacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than a few minutes Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly ov...

Page 18: ...s and then reset the circuit breaker AC OPERATION 1 Start the engine 2 Switch the AC circuit breaker ON In case of the model LD D equipped with volt change switch turn volt change switch to the appropriate position before switch AC circuit breaker ON 3 Plug the appliance into the appropriate AC receptacle Most motorized appliances require larger power than their rated wattage for startup ON OFF ...

Page 19: ...tery that is installed in a vehicle disconnect the vehicle s grounded battery cable The battery gives off explosive gases Keep sparks flames and cigarettes away Provide adequate ventilation when charging or using batteries WARNING 2 Connect the positive battery cable to the battery positive terminal 3 Connect the other end of the positive battery cable to the generator positive terminal 4 Connect ...

Page 20: ...le from the battery negative terminal 4 Disconnect the positive battery cable from the generator positive terminal 5 Disconnect the other end of the positive battery cable to the battery positive terminal 6 Connect the vehicle ground cable to the battery negative terminal 7 Reconnect the vehicle grounded battery cable NEGATIVE TERMINAL BLACK DC CIRCUIT PROTECTOR POSITIVE TERMINAL RED ...

Page 21: ...o be sure it includes the letters SF or SG SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range 1 Place the engine on a level surface 2 Remove the dipstick and wipe it c...

Page 22: ...ngine If the engine has been running allow it to cool Refuel carefully to avoid spilling Do not fill above the shoulder of the fuel strainer After refueling tighten the fuel tank cap securely Never refuel the generator inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not on...

Page 23: ...s and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark k...

Page 24: ...ts Some states provinces require this information to be posted on the pump ETHANOL MTBE METHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the mane Gasohol methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume methyl or wood alcohol 5 by volume You may u...

Page 25: ... the choke rod out to the CLOSED position 4 Start the engine With recoil starter Turn the engine switch to the ON position Pull the starter grip lightly until resistance is felt then pull briskly DO not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or housing 5 If you have manually closed the choke move it to the OPEN position as the engin...

Page 26: ... engine switch return to ON 6 If you have manually closed the choke move it to the OPEN position as the engine warms up NOTICE DO not use the electric starter for more than 5 seconds at the time If the engine fails to start release the switch and wait 10 seconds before operating the starter again NOTICE When the speed of the starter motor drops after a period of the time it is the indication that ...

Page 27: ...gine switch to the OFF position IN NORMAL USE 1 Turn the AC circuit breaker to the OFF position 2 Disconnect all electrical loads from panel receptacles Disconnect DC battery charging cables 3 Turn the engine switch to the OFF position 4 Turn the fuel valve to the OFF position OFF OFF OFF ...

Page 28: ...arbon monoxide Shut off the engine before performing any maintenance if the engine must be run make sure the area is well ventilated WARNING Use only genuine AMICO parts or their equivalent for maintenance or repair Replacement parts which are not of equivalent quality may damage the generator NOTICE MAINTENANCE SCHEDULE Every 2 years 2 REGULAR SERVICE PERIOD Performed at every indicated month or ...

Page 29: ...ove the drain plug and sealing washer oil filler cap and drain the oil 2 Reinstall the drain plug and sealing washer Tighten the plug securely 3 Refill with the recommended oil and check the level Oil capacity Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advis...

Page 30: ...or nonflammable solvent WARNING Never run the generator without the air cleaner Rapid igine wear will result NOTICE 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry thoroughly 3 Soak the ele...

Page 31: ...a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve ON and check for leaks FUEL VALVE SEDIMENT CUP SEDIMENT CUP FUEL FILTER O RING ...

Page 32: ...mended Spark Plugs To ensure proper engine operation the spark plug must be properly gapped and free of deposits If the engine has been running the muffler will by very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug PLUG WRENCH PLUG CAP ...

Page 33: ...ding the side electrode The gap should be 0 70 0 80 mm 0 028 0 031 in 0 70 0 80 mm 0 028 0 031 in 6 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the wa...

Page 34: ...nditioner Drain the carburetor float bowl Drain the fuel sediment cup Remove the spark plug Put a tablespoon of engine oil into the cylinder Turn the engine slowly with the pull rope to distribute the oil Reinstall the spark plug Change the engine oil After removal from storage drain the stored gasoline into a suitable container and fill with fresh gasoline before starting STORAGE TIME RECOMMENDED...

Page 35: ...2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this ...

Page 36: ...he spark plug cap and clean any dirt from around the spark plug 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder head 4 Crank the engine sparks should jump across the gap Clean the fuel sediment cup Is the fuel reaching the carburetor To check 1 Turn off the engine switch and loosen the drain screw 2 Fuel should flow from the drain wh...

Page 37: ...ck the electrical appliance or equipment for any defects NO DEFECTS NO Turn the AC circuit breaker ON Take the generator to an authorized AMICO generator dealer Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair ...

Page 38: ...ng system GENERATOR Type Voltage regulation system Phase Rated frequency Rated voltage DC output Rated power factor OTHERS Fuel tank capacity Weight cc PS AC output Rated Maximum Kw Hz V cos L Dimension Length Width Height mm Kg Transistor YES Recoil Electric Self exciting 2 pole field rotating type Capacitor Single 60 120V 240V 12V 8 3A 1 0 25 785 530 575 Standard conditions ISO 3046 1 ambient ai...

Page 39: ...the starter solenoid 3 Connect the ground cable to the generator rear housing 4 Set the battery on the battery tray and secure with the battery bracket Connect the starter cable to the battery positive terminal first then to the negative terminal when disconnecting disconnect at the battery negative terminal first 5 Install the battery guard plate on the battery guard ...

Page 40: ...39 ...

Page 41: ...40 DETAIL DIAGRAM ...

Page 42: ... Intergrating Reduces Inspires The Pad Capacitor M8 Flange Bolt First Guard Shield Wheel 16 Plain Cushion 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 AH7500E001 AH7500E002 AH7500E003 AH7500E004 AH7500E005 AH7500E006 AH7500E007 AH7500E008 AH7500E009 AH7500E010 AH7500E011 AH7500E012 AH7500E013 AH7500E014 AH7500E015 AH7500E01...

Page 43: ...le Protect Covering Handle Salver M6 Nut M6x35 Bolt Sides Board Battery 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 AH7500E044 AH7500E045 AH7500E046 AH7500E047 AH7500E048 AH7500E049 AH7500E050 AH7500E051 AH7500E052 AH7500E053 AH7500E054 AH7500E055 AH7500E056 AH7500E057 AH7500E058 AH7500E059 AH7500E060 AH7500E061 AH7500E062 1 2 2 2 1 2 4 1 4 2 2 2 2 2 2 2 4 1 1 ...

Page 44: ...43 PANEL DETAIL DIAGRAM ...

Page 45: ...00E077 AH7500E078 AH7500E079 AH7500E080 AH7500E081 AH7500E082 Panel M6X12 Bolt Starter Switch M4X30 Bolt 3 Prong Socket M4X15 Bolt M5X25 Bolt Positive DC Port Negative DC Port Grounded Bolt Integrating DC Fuse Breaker Breaker Bracket 4 Prong Socket Current Adjusting Switch Oil Alert Lamp Voltmeter Wiring Harness Box 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 6 1 4 2 2 2 1 1 1 1 1 1 1 1 1...

Page 46: ...45 WIRING DIAGRAM ...

Page 47: ...ited warranty shall be final This warranty does not cover 1 Merchandise sold as reconditioned used as rental equipment or floor or display models 2 Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident over loading over speeding improper maintenance the use of accessories or a...

Page 48: ...5 Gregg Road Pico Rivera CA 90660 U S A Tel 562 908 0088 Fax 562 908 1899 Website www amicousa com Model No Engine Serial No Purchase Date Purchased from Retail location Private Consumer Other Name Address Telephone w area code Purchase Price Purchased NEW or USED Consumer information Name Telephone w area code Address Suite or Apt No City State Zip Code Country Are you a Business or Residence Pro...

Page 49: ...Occupation Place of purchase Packaging conditions Operating conditions Parts Conditions Malfunction problem Opinions or suggestions Note Please mail the above card to Amico International Corp 4825 Gregg Road Pico Rivera CA 90660 U S A Tel 562 908 0088 Fax 562 908 1899 Website www amicousa com ...

Page 50: ...Qty Remarks OHV 4 Stroke Air cooled Gasoline Generator Set Kit Plastic cover 1 2 3 4 1 1 1 2 Attached technical documents Order No Name Qty Remarks Gasoline engine instruction manual Certificate of Quality Packing List 1 1 1 1 OHV 4 Stroke Air cooled Gasoline Generator Manual ...

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