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20 

Illustration of hydraulic valve for hydraulic power unit

 

a. Manual power unit, 220V/60Hz, Single phase

 

(See Fig. 31)

 

 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 

 

V

. TEST RUN

 

1. Adjust synchronous cable 

(See Fig. 32)

 

Push button “

UP”

 to lift the carriages up to the position of the cable nut higher than 

chain pulley. Use wrench to hold the cable fitting, meanwhile

 

use ratchet spanner to tighten the cable nut. 

 

Make sure two cables are with the same tension

 

so that two carriage can work synchronously.

 

 

Fit the plastic hole

 

cover

 

on the lifting head.                                                                 

 

 

If the carriage does not Synchronize when lifting, 

 

please tighten the cable nut of lower side carriage.                               

                                                                                                   

 

 

 

2. Adjust safety cable 

 

   

Lifting  the  carriage  and  lock  at  the  same  height,  strain  the  safety  cable  and  then 

release  a  little,  and  then  tighten  the  cable  nuts.  Make  sure  the  safety  device  can 

always be worked properly.

 

 

3. Adjust the lower speed 

 

 

Fig. 32

 

Fig. 31   

 

Cable Nut

 

Oil return 
port

 

Oil outlet 
port

 

Check valve

 

Handle for 
release valve

 

Release valve

 

Relief 
valve

 

Throttle 
valve

 

Summary of Contents for 209X

Page 1: ...TWO POST LIFT Model BP 9X...

Page 2: ...CONTENTS Products features and specification 1 Installation requirement 3 Steps of installation 4 Explosive view 17 Test run 19 Operation instruction 21 Maintenance 21 Trouble shooting 22 Part list 23...

Page 3: ...de unobstructed floor space Single point safety release and dual safety design With 4pcs of 3 stages arms Stackable rubber pad with 1 5 and 2 5 extension adaptors Model Style Lifting Capacity Lifting...

Page 4: ...2 MODEL 209X SPECIFICATIONS 3 1 2 12 1 2...

Page 5: ...3 Fig 2 For Model 209X 100 3 4 28 50 5 8 28 50 5 8...

Page 6: ...TOOLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 6 Lock Wren...

Page 7: ...e of test strength 3 000psi 210kg cm minimum 3 Floors must be level and no cracks Fig 4 C POWER SUPPLY The electrical source must be 2HP minimum The source cable size must be 2 5mm and in good conditi...

Page 8: ...pper and inside the column take out the parts box check the parts according to the shipment parts list See Fig 7 Fig 7 3 Loosen the screws of the upper package stand take off the upper column and remo...

Page 9: ...arallelly position the powerside column according to the actual installation site Usually it is suggested to install powerside column on the front right side from which vehicles are driven to the lift...

Page 10: ...Fig 12 2 Push the carriages to the bottom of the columns See Fig 13 Fig 12 Fig 13 B Push the carriages higher than chain pulley cable pass through from the top of the carriages to the hole of the bott...

Page 11: ...nchor bolts See Fig 15 Fig 15 2 Using the prescribed rotary hammer drill and drill all the anchor holes and install the anchor bolts Then tighten the anchor bolts See Fig 16 Note Torque of Anchors is...

Page 12: ...10 H Lift the carriages up by hand and make them be locked at the same level See Fig 17 Fig 17...

Page 13: ...11 I Install cable See Fig 18 J Assembly oil hose assy See Fig 19 Fig 18 The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts...

Page 14: ...12 K Install hydraulic power unit and oil hose assy See Fig 20 Fig 19 71 68 71A 71 69A 70 71 69 71...

Page 15: ...13 L Install safety device and safety cable See Fig 21 Fig 20 Using 19 ratchet spanner to Lock the nut 75 68 Fix the oil hose by retainer 5...

Page 16: ...Safety cable connecting direction NOTE 1 Assemble safety cable from offside safety assy 2 Pay attention to the connecting direction of safety cable Fig 21 M Assemble floor cover See Fig 22 View A Vie...

Page 17: ...st the arm locks 1 Install the lifting arms See Fig 23 24 2 Lowing the carriages down to the lowest position then use the 8 socket head wrench Fig 23 Snap Ring Use the 8 socket head wrench to loosen t...

Page 18: ...source on the data plate of Power Unit Note 1 For the safety of operators the power wiring must contact the floor well 2 Pay attention to the direction of rotations when using 380V three phase motors...

Page 19: ...17 Terminal 3 of control button is connected with terminals L1of AC contactor Fig 27 Single phase...

Page 20: ...18 IV EXPLODED VIEW Model BP 9X Fig 28 Car in direction...

Page 21: ...19 Cylinders MANUAL POWER UNIT 220V 60Hz 1Phase Fig 30 Fig 29...

Page 22: ...the same tension so that two carriage can work synchronously Fit the plastic hole cover on the lifting head If the carriage does not Synchronize when lifting please tighten the cable nut of lower sid...

Page 23: ...ift in low position for several times first make sure the lift can rise and lower synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If...

Page 24: ...ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push button UP to raise the vehicle slightly and then release the safety device lowe...

Page 25: ...1 Motor runs in reverse rotation 2 Gear pump out of operation 3 Release valve in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair o...

Page 26: ...Rubber Pad Assy 4 18A 10420138 Socket bolt 4 18B 10209134 Rubber Pad 4 18C 11680030C Rubber Pad Frame 4 19 10209039 Lock Washer 16 20 10201002 Hex Bolt 14 21 11209057 Pulley 4 22 10209056 Self locking...

Page 27: ...4 51 10206048 Socket Bolt 12 52 11217168 Arm Pin 4 52A 10520023 Snap ring 4 53 11203009 Connecting plate 2 54 10209043 Hex Bolt 8 55 10209046 Hex Bolt 4 56 11203010 Top plate 2 57 11209045 Pulley 2 58...

Page 28: ...eding Plug 2 25 13 10201035 O Ring 2 25 14 11201036 Bore Weldment 2 PARTS LIST FOR MANUAL POWER UNIT Parts for Manual Power Unit 220V 60Hz 1Phase Item Part Description Qty Note 1 81400180 Rubber Pad 2...

Page 29: ...8 81400266 Relief valve 1 29 81400284 Inner hex iron plug 1 30 81400452 Hair pin 1 31 81400451 Release valve handle 1 32 10209020 Plastic ball 1 33 81400125 Release valve nut 1 34 81400124 Release Val...

Page 30: ...28 Zip 29102 AMGO HYDRAULIC CORPORATION Tel 803 505 6410 Fax 803 505 6410 1931 Joe Rogers Blvd Manning South Carolina USA...

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