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TRACE ANALYTICAL

MODEL ta7000F

Gas Purity Monitor

User Manual

PN T900-014 Rev. A

Process Instruments

Western Research

455 Corporate Boulevard

Newark, DE 19702

Summary of Contents for TRACE ANALYTICAL ta7000F Series

Page 1: ...TRACE ANALYTICAL MODEL ta7000F Gas Purity Monitor User Manual PN T900 014 Rev A Process Instruments Western Research 455 Corporate Boulevard Newark DE 19702...

Page 2: ...der or a recommendation to infringe upon any process patents OFFICES USA Delaware 455 Corporate Blvd Newark DE 19702 Tel 302 456 4400 Fax 302 456 4444 USA Pennsylvania 150 Freeport Road Pittsburgh PA...

Page 3: ...s Detection 12 Operating System 12 Specifications 15 Model designation and detection 15 Performance 15 Sample Gas supplies 16 Gases 17 Outputs 18 Com Ports 19 Analyzer Description 21 Front Panel and U...

Page 4: ...Operator state diagram 33 Warm Up 33 Main Menu Screens 35 Page Screens 36 Setting the Clock 37 Temperatures 38 Calibration 39 Auto Calibration 39 Manual Calibration 40 Non Volatile RAM 42 Run 42 Blank...

Page 5: ...inguishers If a purifier fire occurs Extinguish it using sand or an extinguisher intended for class D metal fires only Any purifiers installed in the analyzer are designed for a specific Gas applicati...

Page 6: ...eater and while working on it All electrical connections adjustments or servicing of the ta7000Fshould be performed only by properly trained and qualified personnel All electrical connections material...

Page 7: ...nd to conserve our natural resources AMETEK recommends that you arrange to recycle this product when it reaches its end of life Waste Electrical and Electronic Equipment WEEE should never be disposed...

Page 8: ...itor is a technique allowing high frequency shield bonding while avoiding the AC ground metal connection In the case of shielded cables the drain wire or braid connection must be kept short A two inch...

Page 9: ...rovide hydrogen flow unless carrier gas is also flowing In any application using hydrogen be sure to turn off the supply at its source when removing any portion of the H flow path or performing servic...

Page 10: ...State a statement should appear on the documentation ac companying the equipment being returned declaring that the goods being returned for repair are American goods the name of the firm who purchased...

Page 11: ...ic complexity is minimized The result is a simple reliable system capable of following rapid trends in component concentration in process gas applications Functional Overview In order to achieve speci...

Page 12: ...a single carbon group generate additional CH Ions in proportion to the carbon number As a result the theoretical sensitivity of the flame ioniza tion detector to non methane hydrocarbons is at least t...

Page 13: ...HP GL parallel printer interface located on the rear panel With optional interface kits two components may be assigned to separate trend channels to provide a continuous signal proportional to the co...

Page 14: ...14 Model ta7000F Gas Purity Monitor This page left blank...

Page 15: ...00F O2 1 0 2 0 2 0 Hydrogen ta7000F H2 1 0 1 0 2 0 Performance Accuracy EDL Mode Greater of 0 25 ppb CH4 0 05 ppb CO2 1 0ppb NMHC 10 of reading Range 0 to 199 9 ppb Response Time 10 minutes to 99 resp...

Page 16: ...ible Sample Inlet 1 4 inch VCR compatible H2 and O2 Models only FID Air 1 16 inch VICI compression FID H2 1 16 inch VICI compression Aux Calibration 1 16 inch VICI compression Sample Outlet 1 16 inch...

Page 17: ...itrogen Cylinder volume 100 cubic feet minimum 2800L Supply pressure 80 to 90 psig 5 3 to 6 1 bar Consumption Approximately 1 0 L per calibration 4 to 8 L month automatic shut off FID Hydrogen Inlet F...

Page 18: ...agnos tic reports Serial PLC Port Concentration data and general alarm via RS232 4 to 20ma optional Concentration signals ta7000 PLC Output Format The concentration data status and other detail inform...

Page 19: ...NNN Name of impurity C Concentration in ppb x 100 The following is an example of this output string 2001 08 16 14 35 00 99 R S 1 10000000 H2 0 CO 2483 Com Ports COM 1 COM 2 and COM 3 All three of thes...

Page 20: ...a standard 25 pin female D type connec tor The printer port follows standard parallel printer protocols The analyzers are compatable with Hewlett Packard printer s model numbers HP 6xx HP 7xx and HP 8...

Page 21: ...creen shows information and options for running the ta7000F The Menu Keys correlate to menu labels on the display screen and are used for all input to the operating system The status LED is a light th...

Page 22: ...ich screen is currently selected thetime and date and other important Status informa tion The center area is the Main Window This is where the instrument dis plays activeinformation and user input fie...

Page 23: ...User Manual 23 Display screen...

Page 24: ...ipt of the analyzer check the interior of the shipping container for the following items Analyzer Power Cord Operating Manual If any evidence of damage exists immediately contact the shipping com pany...

Page 25: ...ment for service and routine maintenance 7 Situate the analyzer in such a way that there is always access to the rear panel for easy hook up of the gases as well as ease of service components Allow ap...

Page 26: ...used on gas cylinder pressure regulators going to the ta7000F The adapter has 1 4 VCR to 1 16 VICI fitting Suggested Hardware for Gas Connections UHP Regulators for Carrier Sample and Support GasesUp...

Page 27: ...ve 150 psig will damage the valve actuators Carrier Gas Purifiers External gas purifiers must be completely conditioned with gas flowing through them before connection to the Analyzer Failure to prope...

Page 28: ...Connections Remove the red plastic shipping cap from the Hg vapor trap scrubber Remove any 1 16 or 1 8 VICI plugs and 1 4 VCR cap from the rear panel Remove all other shipping caps immediately prior t...

Page 29: ...for varying power line voltages Correct instrument operating voltage is labeled on the rear panel directly above the DIN connector power switch Confirm the instrument power switch is OFF O is Depresse...

Page 30: ...cifications pages 15 21 of this manual Turn the instrument on by depressing the power DIN switch 1 is de pressed on the back panel of the analyzer The Power Status LED on the front panel and the rear...

Page 31: ...n the menu will either lead to another menu or will perform a function The push button keys located below the display correlate to the text labels along the bottom of the LCD display The text labels d...

Page 32: ...32 Model ta7000F Gas Purity Monitor Menu Labels...

Page 33: ...screen will display two menu items Pressing Page will take you to the First of 3 system setup pages covered later Pressing Warmup will start the instrument in the warm up cycle This cycle will put th...

Page 34: ...ing the warm up process proceed to Error messages on page 46 Warmup Mode Screen The Warm up process typically takes 20 to 30 minutes When the warm up process has completed succesfully a Run munu label...

Page 35: ...le 12 39 30 CH 4 CO 2 NHMC Idle Mode Page Run Cool Calib Blank Menu Label What the Item Does Run Cool Calib Blank Page Begins sample analysis according to event program Reverse the automatic warm up c...

Page 36: ...creen to the external printer port Pressing Page again continues to the next page Some fields have a selection of pre programmed settings that the user can select from When a field has a selection of...

Page 37: ...o move the cursor in front of the clock field Press the Edit key Move the cursor to the first number and use the up and down arrows to make changes The time format is DD MMM YY HH MM SS where DD is th...

Page 38: ...rs when setting the clock Pressing the Print key from this page will print a complete report of all system settings calibration settings temperatures and status and the chromatogram from the last run...

Page 39: ...is the time point of the peak from the start of the most recent analysis run Conc Factor is a figure that is preset at the factory This number represents the internal gas blender ratio Calibration Scr...

Page 40: ...ely purge the supply line will result in significant discrepancies between the real concentration and the reported concentration Cal Tol is the tolerance of the calibration run If the calibration diff...

Page 41: ...em settings To view these changes press the Page key twice to view the Calibration page Move the cursor to the first gas The percent change since the last calibration will appear in the right corner b...

Page 42: ...y changes made will be lost if the instrument is turned off before the changes have been accepted and saved on the System Set tings page Run From the Run Screen press Run and automatic operation of th...

Page 43: ...ex ternal sample will be introduced into the systems during this run This run could help diagnose possible problems with valves or other internal components or problems with the carrier gas Image of B...

Page 44: ...ated on the rear panel of the analyzer 0 depressed is off CARRIER GAS TO THE ANALYZER MUST NOT BE STOPPED UNTIL ALL TEMPERATURES ARE BELOW 50 C To shut down the analyzer From the main menu press the I...

Page 45: ...and Rear Panels Electrometer Detector Controller Carrier Sample Regulator Stream Selector Gas Blender Power Supply Chrom Module Flow Control Module Front Panel Rear Panel FID Module Detector Power Sup...

Page 46: ...nics failure Call manufacturer or qualified service repre sentative Detector Controller Error Internal electronics failure Call manufacturer or qualified service repre sentative Temperature Out of Ran...

Page 47: ...Range Calibration gas pressure is not within normal operating range Event Program Error Internal event program has not been correctly entered is missing or has been corrupted Printer Error Printer is...

Page 48: ...ooF 3 D View D C B A REV ta7000F OUTER DIMENSION 3D View DATE APPROVALS DRAWN CHECKED RESP ENG MFG ENG QUAL ENG UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES Drawing may not be to scale 1 2 3 4...

Page 49: ...User Manual 49 ta7ooof Side View 0 50 4 010 5 90 0 520...

Page 50: ...Monitor ta7oooF Top View ta7000F OUTER DIMENSION 3D Vie DATE APPROVALS DRAWN CHECKED RESP ENG UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES Drawing may not be to scale Iverson 3 14 01 A Member...

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