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Ametek SHPF3 Series, Instruction, Operation And Maintenance Manual

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Ametek SHPF3 Series Instruction, Operation And Maintenance Manual Download Page 32

Service 

 

SHPF3 SCR Power Controller 

26 

Ametek HDR Power Systems 

Rev 2 

 

8.4 Drawing 

List 

This Chapter contains drawings that show outline dimensions, installation wiring, and printed circuit 
board component locations, as well as an overall schematic of the SHPF3.  These drawings are useful 
in installing and troubleshooting all SHPF3 models.  Table 8.2 lists the drawings for each model, 
Appendix provides simplified drawings in the order of their appearance.  Drawings may also be 
downloaded from 

www.hdrpower.com

.  

 

Table 8.2  SHPF3 Drawing List

 

 

Drawing Title 

Drawing No. 

Schematic, SHPF3 – 15 - 225 A 
 
Outline & Mounting, SHPF3 – 15 and 25 A  
Outline & Mounting, SHPF3 – 30 through 225 A 
 

S2710181 

 

M2710181 
M2710135 

 

 
 

 

 
 

Summary of Contents for SHPF3 Series

Page 1: ...aintenance Manual Number 9100035 Revision 2 530 Lakeview Plaza Blvd Ste C Worthington Ohio USA 43085 Toll Free 1 888 PWR CNTL 797 2685 Phone 614 308 5500 Fax 614 308 5506 Web www hdrpower com SHPF3 SC...

Page 2: ...representative nearest you please call Ametek HDR Power Systems main office at 614 308 5500 Revision 1 September 2014 Initial Release Revision 2 July 2015 Revised Address 2015 by Ametek HDR Power Sys...

Page 3: ...r 7 3 4 Wiring Overtemperature Contacts 8 3 5 Command Signal Input 8 3 6 Determining Line Frequency 9 3 7 Voltage Changeover 9 3 8 Options 10 CHAPTER 4 OPERATION 11 4 1 General 11 4 2 Front Panel Indi...

Page 4: ...5 Input Power and Load Connections 22 7 6 Correcting Troubles in the SHPF3 Itself 23 CHAPTER 8 SERVICE 24 8 1 Communication Procedures 24 8 2 Spare Parts Orders Routine or Emergency 24 8 3 Spare Parts...

Page 5: ...3 Figure 4 4 Auto Man Control with Controller and Remote Potentiometer 14 Figure 4 5 On Off Control 14 Figure 4 6 Shutdown Control 15 Figure 5 1 Current Limit Trip Board 17 Figure 6 1 AC Switch and SC...

Page 6: ...Table of Contents SHPF3 SCR Power Controller iv Ametek HDR Power Systems Rev 2...

Page 7: ...connect or circuit breaker with this Power Controller is required to ensure the safety of operating personnel CAUTION HAZARDOUS VOLTAGES exist at the Power Controller Load AT ALL TIMES when input volt...

Page 8: ...Safety Instructions SHPF3 SCR Power Controller 2 Ametek HDR Power Systems Rev 2...

Page 9: ...A zero fired model would be a better choice 1 3 Operation The SHPF3 accomplishes power control by the switching action of a pair of inverse parallel power SCRs The switching or gating of the SCRs is c...

Page 10: ...ction Current surge Subcycle I T semiconductor fuse Transient voltage spikes dv dt SCCR Rating Metal Oxide Varistor MOV and R C snubber across each SCR pair all SCRs have PIV rating of 1 400 V 100kA M...

Page 11: ...put terminals are 39 and 40 for the N C and 40 and 41 for the N O The remote reset terminals are 37 and 38 Reference Figure 5 1 2 3 Option CL OC Current Limit Overcurrent Trip The Three Phase Current...

Page 12: ...the control signal and regulated to maintain a constant power level at the controller output despite line and load changes Current limit holds the current to a preset maximum limit and is adjustable...

Page 13: ...F3 is phase rotation insensitive That is three phase input power can be connected in any sequence to terminals L1 L2 and L3 and will not cause an out of phase condition The fuses included are NOT mean...

Page 14: ...n and Thermostat Connections 3 5 Command Signal Input HDR s Phase Fired SCR Power Controllers have the capability of having either an isolated current or non isolated voltage Command Signal input The...

Page 15: ...a wide range of line voltages 120 240 400 480 575 Vac so long as the load current does not exceed the SHPF3 s current rating This is accomplished by performing the procedure described below Using the...

Page 16: ...the unit with a label or tag noting that SHPF3 has been modified for line voltage other than what it was specified for This may prevent accidental use on an incorrect line voltage in the future 3 8 O...

Page 17: ...ignal Indicator The Command Signal Indicator is a green Light Emitting Diode LED located on the front cover of the unit The brilliance of this LED will change with a current Command Signal The brillia...

Page 18: ...line power to the SHPF3 and disconnect the test equipment The SHPF3 is now ready for automatic operation i If Option CR or PR is installed adjust the CUR PWR potentiometer CW until the output is limit...

Page 19: ...mum i If necessary readjust ZERO with remote potentiometer fully CCW and SPAN control and remote potentiometer fully CW j Turn off the line power to the SHPF3 and disconnect the test equipment k If Op...

Page 20: ...se simple applications It can be connected for turn on by a contact closure With the SHPF3 configured for non isolated inputs and the power to the SHPF3 turned off connect the system as shown in figur...

Page 21: ...down or disable the output it is a simple matter Connect a dry contact closure between terminals 3 and 4 of the firing circuit as shown in Figure 4 6 A closed contact will disable the SHPF3 output 10...

Page 22: ...Operation SHPF3 SCR Power Controller 16 Ametek HDR Power Systems Rev 2...

Page 23: ...Limit option PCB on the inside front door The power controller should turn on 5 2 Option CL OC Current Limit Over Current Trip Refer to Chapter 4 and review the setup procedure for the ZERO and SPAN...

Page 24: ...iometer full CCW e Set the input control signal to demand full output f Adjust the CURRENT REG CUR PWR potentiometer until full scale current level is reached g With the power controller at full level...

Page 25: ...3 Digital Firing Control Circuit Firing gating of the SCRs is controlled by a digital firing control circuit synchronized to the line frequency 50 or 60 Hz The firing control circuit may be manually c...

Page 26: ...ively as manually adjusted The SPAN control is used as a final adjustment to set the SHPF3 output to precisely 100 when the principal control device external controller external manual control or ZERO...

Page 27: ...riable from zero to some intermediate value but cannot be brought to maximum The symptoms listed may be caused by one or more of the following an environmental problem faulty input power or load conne...

Page 28: ...ks and any item or structure near the SHPF3 power modules Heat sink fins should be free of dust or dirt for proper heat transfer and free of obstructions which could prevent proper airflow Contaminati...

Page 29: ...Rx1 scale the resistance should be infinite in both directions If a shorted component is indicated in any of these cases replace it 2b Firing control section defective Replace the fuse and return the...

Page 30: ...rrange for service at your site or by shipment to Ametek HDR Power System as you request We will make every possible attempt to support your emergency on site needs regardless of how contacted 8 2 Spa...

Page 31: ...Extended Gate PCB Assy DVDT SCR dual pkg 90 A 1400 V 7580070I 2099157 2099103 6791114 3 1 3 3 60 Ampere Units Fuse 80A 700V PCB Assy PF3 Extended Gate PCB Assy DVDT SCR dual pkg 90 A 1400 V 7580070I...

Page 32: ...c of the SHPF3 These drawings are useful in installing and troubleshooting all SHPF3 models Table 8 2 lists the drawings for each model Appendix provides simplified drawings in the order of their appe...

Page 33: ...Y OR OTHERWISE IN NO EVENT WILL AMETEK HDR BE LIABLE FOR INCIDENT OR CONSEQUENTIAL DAMAGES NOR IN ANY EVENT SHALL HDR S LIABILITY EXCEED THE UNIT PRICE OF ANY DEFECTIVE PRODUCT OR PART 9 2 In house Re...

Page 34: ...er Systems Rev 2 9 3 Field Service Repairs Repairs may be performed at your location Please contact Ametek HDR Power Systems at 614 308 5500 to discuss terms and conditions to get the current service...

Page 35: ...SHPF3 SCR Power Controller Appendix Rev 2 Ametek HDR Power Systems 29 APPENDIX Appendix A System Schematic Note CT s are optional Fans and Thermostats may not be included in certain models...

Page 36: ...Appendix SHPF3 SCR Power Controller 30 Ametek HDR Power Systems Rev 2 Appendix B 15 and 25 A Outline R...

Page 37: ...SHPF3 SCR Power Controller Appendix Rev 2 Ametek HDR Power Systems 31 Appendix C 60 225 A Outline R...

Page 38: ...ration relates is in conformity with the technical requirements of the following documents Title Low voltage switchgear No IEC 947 5 1 and control gear Year 1990 03 Low Voltage Directive No IEC 73 23...

Page 39: ...Notes...

Page 40: ...503 Lakeview Plaza Blvd Ste C Worthington Ohio 43085 USA...

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