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14

IOM (Safety) - 

Installation, Operation and Maintenance

Optical Oxygen Analyzer

Input  /Output wiring requirements:

• 

26 to 16 gauge (IEC .400 to 1.25)

• 

Copper, stranded wire

• 

Minimum 300V Insulation 

• 

Tightened (torque) to .22 to .25 Nm

Input / Output Wiring 

Input/Output wiring for the 

OXYvisor

 is located on the left side of the board as shown in Figure (8) & (9).  For wiring assignments see Table (7).

USEFUL INFORMATION

Please note that the 24VDC version of the analyzer is a 4-wire device.   It has separate wiring for power and 
signal (not a loop powered device).  

3.6.3 DC Powered Analyzer

DC Power

OXYvisor

 analyzers ordered with DC power input will have a termination board labeled with “24VDC (+)”, “24VDC (-)”, and “Earth” (Ground) as 

shown in Figure (9).

Analyzer - Power Supply Connections (DC Version)

The 

OXYvisor

 control unit can operate using 24 VDC +/-10%.  When energized by mains the 24 V DC supply must be from a Class2 or LPS source, 

OR that a fuse (1 A) will be required in the installation.

3.7 Wiring - Input/Outputs

AC OPTION

Terminal 

Terminal 

DC OPTION

Terminal 

Terminal 

Figure 8 - AC Terminal Board - Located in Rear (Wiring) Compartment

Figure 9- DC Terminal Board - Located in Rear (Wiring) Compartment

Section 3

Installation

!

CAUTION

Label

Terminal

Description

Function

Line

Power 120/240VAC

85-240 VAC 47/63Hz Input Power

Line Power Wiring

Neutral

Power 120/240VAC

85-240 VAC 47/63Hz Input Power

Neutral Power Wiring

Earth

Power 120/240VAC

Earth Terminal

Earth Terminal

Label

Terminal

Description

Function

24VDC (+) Power 24VDC

21.6 - 26.4 VDC

Positive DC Power Wiring

24VDC (-)

Power 24VDC

21.6 - 26.4 VDC

Negative DC Power Wiring

Earth

Power 24VDC

Earth Terminal

Earth Terminal

AC TERMINAL BOARD POWER WIRING

DC TERMINAL BOARD POWER WIRING

Table 5 - AC Terminal Board Power Wiring

Table 6 - DC Terminal Board Power Wiring

Input / Output 

TERMINAL

   -   

 

B

Label

Description

Function

RS485 GND

Serial Communication

Modbus RS485 RTU Common Wire

RS485 -

Serial Communication

Modbus RS485 RTU Data Negative Wire

RS485 +

Serial Communication

Modbus RS485 RTU Data Positive Wire

PT100 V -

PT1000 4-wire or jumper to next terminal

PT100 4 wire RTD input, Drive Voltage negative wire (black)

PT100/PT1000 -

PT1000 Temperature Sensor

PT1000 negative wire then jumper to PT100 - terminal above

PT100/

PT1000 Temperature Sensor

PT1000 positive wire then jumper to PT100 + terminal below

PT100 V+

PT1000 4-wire, 3’rd wire or jumper to above terminal

PT100 4 wire RTD input, Drive Voltage positive wire (red)

DI2 -

Digital Input 2 (0 VDC)

Powered Digital input, Negative Wire,  Connect to external switch for remote Test Gas Insert

DI2 +

Digital Input 2 (5 VDC)

Powered Digital input, Positive Wire,  Connect to external switch for remote Test Gas Insert

DI1 -

Digital Input 1 (0 VDC)

Powered Digital input, Negative Wire,  Connect to external switch for remote AutoCal Initiation

DI1 +

Digital Input 1 (5 VDC)

Powered Digital input, Positive Wire,  Connect to external switch for remote AutoCal Initiation

AI1 -

Analog Input (0 VDC, 4-20mA)

Analog Input, Negative Wire, 24VDC Powered,. Programmable for Temperature or Pressure

AI1 +

Analog Input (24 VDC, 4-20mA)

Analog Input, Positive Wire, 24VDC Powered,. Programmable for Temperature or Pressure

Input / Output

TERMINAL

   -   

A

Label

Description

Function

-NC-

Not used

Not used

DO4 -

Relay Output 4 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Negative wire

DO4 +

Relay Output 4 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Positive wire

DO3 -

Relay Output 3 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Negative wire,   (Process Gas Relay if AutoCal is used)

DO3 +

Relay Output 3 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Positive wire,     (Process Gas Relay if AutoCal is used)

DO2 -

Relay Output 2 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Negative wire,   (Span Cal Relay if AutoCal is used)

DO2 +

Relay Output 2 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Positive wire,     (Span Cal Relay if AutoCal is used)

DO1 -

Relay Output 1 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Negative wire,   (Zero Cal Relay if AutoCal is used)

DO1 +

Relay Output 1 (24VDC, 0.05A pilot duty, 0.4A resistive load)

Programmable, Isolated Relay Positive wire,    (Zero Cal Relay if AutoCal is used)

AO2 -

Analog Output 2 (4-20mA) Active

Analog Output (Negative wire, Active 24 VDC)

AO2 +

Analog Output 2 (4-20mA) Active

Analog Output  (Positive wire, Active 24 VDC)

AO1 -

Analog Output 1 (4-20mA) Active

Analog Output  (Negative wire, Active 24 VDC)

AO1 +

Analog Output 1 (4-20mA) Active

Analog Output  (Positive wire, Active 24 VDC)

INPUT / OUTPUT WIRING 

Table 7 - Terminal Board - Input / Output - Wiring

Summary of Contents for BARBEN ANALYTICAL OXY visor

Page 1: ...IOM Safety Installation Operation and Maintenance Manual Abridged Safety related part Optical Oxygen Analyzer BOA For use with BOSx Optical Sensors Optical O2 Products BOA ATEX IEC NEC CEC...

Page 2: ...se of this analyzer However Barben Analytical assumes no responsibility for any inaccuracies that may be contained in this manual In no event will Barben Analytical be liable for direct indirect incid...

Page 3: ...er 13 3 6 1 Protective Ground Earthing Screw 13 3 6 2 AC Powered Analyzer 13 3 6 3 DC Powered Analyzer 14 3 7 Wiring Input Outputs 14 3 8 Electrical Entries 15 3 9 Securing the Rear Wiring Compartment...

Page 4: ...ne 1 HazLoc Installation Control DWG 2P0345 p 2 16 Figure 13 3 Zone 1 HazLoc Installation Control DWG 2P0345 p 3 17 Figure 14 1 Zone 2 HazLoc Installation Control DWG 2P0346 p 1 17 Figure 14 2 Zone 2...

Page 5: ...r a factory qualified local representative see back page for complete contact information Section 1 General Information Safety 1 1 Introduction Purpose of this Manual 1 2 About the OXYvisor Product Ov...

Page 6: ...al distributor located in Member State imports and takes ownership of the goods they will bear the responsibility for disposal of the goods according to the regulations of the own Member State Barben...

Page 7: ...galvanic isolation 4 to 20 mA Active Linear or Bi Linear 24 Vdc Digital Outputs Alarm Relays 4 Programmable relays optically isolated passive 24Vdc 0 05A pilot duty 0 45 A general use resistive load...

Page 8: ...r Overall Dimensions 11 4 288mm DISPLAY AND THROUGH THE GLASS TOUCH KEYPAD 3 4 FNPT X2 or M25 x 1 5 6H conduit entries 1 2 FNPT X1 11 7 298mm FIBER OPTIC BUSHING P N B3907 1SFP or B3907 2SFP JAM NUT F...

Page 9: ...e 1 The product label identifies important information and attributes of the specific model and should be reviewed in detail prior to installation Class I Division 2 Groups A B C D T4A US NEC Standard...

Page 10: ...594 0 689 RoHS Material 0 020 0 025 thick 316 Stainless Steel Hole Diameter 0 150 4 typ Corners R 0 125 4 typ Model Serial Power BOA DC 1 SFP B SI YYMXXXX 21 6 26 4 VDC 5 Watts 1 Product and Order Spe...

Page 11: ...61010 1 July 31 st 2019 Carson City NV USA Date and Place of Issue Melvin W Thweatt Jr Product Line Manager 1906 AME BA OV DoC EU R1 Potentially Explosive Potentiellement Explosif Zone 2 Model Select...

Page 12: ...Suggested tools to complete the installation are listed below M8 or Small crescent Wrench Used for 2 pipe mount bracket installation Large flathead Screwdriver Used to mount analyzer to mounting brack...

Page 13: ...e analyzer enclosure must be connected Requirements for the Protective Ground conductor are as follows The protective conductor must be of equal or greater size than any other current carrying wiring...

Page 14: ...ve PT100 PT1000 PT1000 Temperature Sensor PT1000 positive wire then jumper to PT100 terminal below PT100 V PT1000 4 wire 3 rd wire or jumper to above terminal PT100 4 wire RTD input Drive Voltage posi...

Page 15: ...pose Class I Div 2 or Zone II 3G and BOSx SENSOR WITH INTEGRAL RTD ANALYZER RTD MOLEX CONNECTION IN J BOX BOSx OXYGEN SENSOR RTD MOLEX CONNECTION IN J BOX BOSx OXYGEN SENSOR WITH INTEGRAL RTD SEE BOSx...

Page 16: ...NO FTZ 09 0031U IEC Ex MARKING Ex db IIC Gb x JUNCTION BOX MANUFACTURER IS LIMATHERM S A CONTROL DRAWING 2 Z L2453 COATING SPRAYED POLYURETHANE ON SPRAYED EPOXY LAYER THE BOTTOM JUNCTION BOX PORT IS...

Page 17: ...Control DWG 2P0346 p 1 1 OF 3 C SHIELDS OXYvisor HAZARDOUS LOCATION INSTALLATION DRAWING ZONE 2 UNLESS OTHERWISE SPECIFIED ALL 015 FRACTIONAL 000 005 00 010 0 015 APVD BY DRAWN BY DRAWING NO DATE SCA...

Page 18: ...LE SIZE SHEET PART NO MATERIAL DESCRIPTION APVD DWN DESCRIPTION DATE REV REVISIONS ANGLES 1 4 TOLERANCES DIMENSIONS IN INCHES ECO 5200 Convair Drive Carson City NV 89706 PH 775 883 2500 FAX 775 297 47...

Page 19: ...4 M5 SPU CW OR XD DR120WIN 4 M25 M25 M25 M25 M24 M5 SPU CW ATEX CERTIFICATION NO FTZ 08 ATEX 0182U ATEX MARKING II 2G Ex db IIC Gb IEC Ex CERTIFICATION NO FTZ 09 0031U IEC Ex MARKING Ex db IIC Gb x JU...

Page 20: ...S I DIVISION 2 HAZARDOUS AREA 1 Uo 2 5 V Vmax Uo Io 0 5 mA Imax Io Co 4 92 nF Ci Ccable Co Lo 16 40 H Li Lcable Lo USER SUPPLIED WIRING AND COMPONENTS 1 WIRING TO BE INSTALLED PER LOCAL CODE WIRING MU...

Page 21: ...unauthorized operation was performed over Modbus Check the Modbus master device If a Modbus to USB cable is being used check cable requirements and replace N36 Unauthorized register was accessed via...

Page 22: ...gone a reset undergone a reset Power OFF and ON If error is still present consult the factory Power OFF and ON If error is still present consult the factory X34 X34 This error indicates that some comp...

Page 23: ...yzer Danger of explosion in areas subject to explosion hazard Connect the device correctly after maintenance Close and seal the device after maintenance work Flameproof joints are not intended to be r...

Page 24: ...s nearly 14 000 colleagues at over 120 manufacturing locations around the world Supporting those operations are more than 80 sales and service locations across the United States and in more than 30 ot...

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