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Overview 1-3

The 3050-AP has no local user programming functions.  It requires serial 
communication with an external PC for configuration.  Once configured, the 
analyzer is capable of stand alone operation.  The analyzer is factory config-
ured and packaged with configurator software for initial setup of operating 
parameters.  For enhanced interface and process monitoring, AMETEK offers 
optional System 2000 Software with graphical user interface to record and 
process your data in a Windows 95/NT format.  User provided software may 
also be used with the 3050-AP serial ports.

Calculation of Dewpoint Values for Hydrocarbon Streams

The calculation of dewpoint values for hydrocarbon streams is covered by 
several standards.  Because there are differences between the dewpoint 
values calculated with the older North American standard (ASTM D1142, 
which is based on the work published in IGT Research Bulletin #8) and the 
new European standard (ISO 18453, which is based on the work presented 
in GERG-Water Correlation: GERG Technical Monograph TM14, 2001), AM-
ETEK has provided a means of using either method in the 3050 OLV product.  
Specifically, in the gas list we have cited two separate entries for natural gas.  
The first entry is labeled “Natural Gas”, and will provide dewpoint/frostpoint 
values consistent with ASTM D1142.  The second entry is labeled “Natural 
Gas GERG”, and will provide dewpoint/frostpoint values consistent with ISO 
18453.  All other aspects of analyzer performance are identical for both of the 
two natural gas listings.

Internal Timing

The analyzer operates in two timing modes.  The normal mode consists of 
short intervals of sample and reference gas.  The sensor saver mode reduces 
the exposure of the sensor to the sample gas by increasing the time spent on 
the dry reference.  

If the analyzer detects abnormal degradation of sensor proformance over 
time in the normal mode, the analyzer will automatically switch to sensor 
savor mode.  Once the analyzer switches to sensor savor mode, it will not 
switch back on its own.   

The sensor saver mode extents the life of the sensor, but provides slower 
response time.  The analyzer updates every 2.5 minutes instead of 1 minute; 
however, the analyzer still responds within specifications.  Refer to analyzer 
specifications on page 1-4.

Summary of Contents for 3050-AP

Page 1: ...Model 3050 AP Moisture Analyzer User Manual Process Instruments 455 Corporate Boulevard Newark DE 19702 PN 305562901 Rev G Configurator Software Version 1 73...

Page 2: ...i Tel 86 21 6426 8111 Fax 86 21 6426 7818 FRANCE Tel 33 1 30 68 89 20 Fax 33 1 30 68 89 29 GERMANY Tel 49 21 59 91 36 0 Fax 49 21 59 91 3639 MIDDLE EAST Dubai Tel 971 4 881 2052 Fax 971 4 881 2053 SIN...

Page 3: ...of practical experience working with customers John became the committed product champion of the Quartz Crystal Microbalance method of moisture measurement He constantly provided ideas on application...

Page 4: ...r on the documentation accompanying the equipment being returned declar ing that the goods being returned for repair are American goods the name of the firm who purchased the goods and the shipment da...

Page 5: ...Requirements 2 1 Power Requirements 2 1 System Tubing 2 1 Dry Reference Gas 2 1 Sample Gases 2 1 Sample pressure and temperature requirements 2 2 Mechanical Installation 2 5 Dryer Installation 2 6 El...

Page 6: ...ILURE TO FOLLOW THE INSTALLATION AND START UP INSTRUCTIONS MAY VOID THE IN STRUMENT WARRANTY Read and adhere to this warning when explosion proof housing is in use WARNING Before removing cover turn o...

Page 7: ...r is a technique allowing high frequency shield bonding while avoiding the AC ground metal connection In the case of shielded cables the drain wire or braid connection must be kept short A two inch co...

Page 8: ...ipment is suitable for use in non hazardous areas only If the 3050 AP is to be powered by a source of 24 Vdc other than that supplied by AMETEK the power source s output must be isolated from hazardou...

Page 9: ...nvironment and to conserve our natural resources AMETEK recommends that you arrange to recycle this product when it reaches its end of life Waste Electrical and Electronic Equipment WEEE should never...

Page 10: ...x 3050 AP Moisture Analyzer This page intentionally left blank...

Page 11: ...uartz crystal has been coated with a proprietary hygroscopic coating This coating selectively and reversibly absorbs moisture from a sample gas stream As the crystal is exposed to a gas stream contain...

Page 12: ...difference are stored in an EE PROM within the QCM sensor module Controller Communication All analyzer functions are controlled by a microprocessor housed within the smart sensor Communication with th...

Page 13: ...4 2001 AM ETEK has provided a means of using either method in the 3050 OLV product Specifically in the gas list we have cited two separate entries for natural gas The first entry is labeled Natural Ga...

Page 14: ...RS 485 two and four wire mode Alarm Contacts Concentration Alarm Data Valid System Alarm Hermetically sealed reed type 30 Vac max 60 Vdc max 10 VA max Resistive Limit of Detection 0 1 ppmv when used w...

Page 15: ...Power Requirements Analyzer 24 Vdc 50 watts Analyzer Environmental Conditions Ambient Temperature Analyzer 5 C to 50 C Relative humidity up to 90 noncondensing Pollution Degree 2 Maximum altitude 200...

Page 16: ...g gases have been tested for chemical compatibility with the seals and gaskets used in this instrument air nitrogen oxygen helium neon argon krypton xenon Freon 12 Freon 114 Freon 116 Sulfur Hexafluor...

Page 17: ...be isolated from hazardous mains voltages by use of double or reinforced insultation having a minimum dielectric strength of 2300 Vac System Tubing Recommended system tubing is 1 8 inch OD 316 stainle...

Page 18: ...will also increase the response time of the system This increase in response time is caused by the large surface area of the filter element If you have questions concerning the sampling requirements...

Page 19: ...Instalation and Startup 2 3 Figure 2 1 Model 3050 AP front and side view...

Page 20: ...2 4 3050 AP Moisture Analyzer Figure 2 2 Model 3050 AP rear view...

Page 21: ...nec tion instructions and figure 2 4 3 Connect the exhaust fitting to appropriate vent system Leave exhaust out fitting capped or blocked with an isolation valve until sample gas is flowing This preve...

Page 22: ...bes through female compression nuts and ferrules until they bottom out f Using two 7 16 inch wrenches one to hold the bulkhead fitting swage the compression fittings into the bulkhead fittings on the...

Page 23: ...to figure 2 5 and figure 2 6 3 Connect RS 232 or RS 485 serial communication from analyzer to the PC being used for customer parameter setup Refer to figures 2 7 through 2 9 4 Insert the RS 485 termi...

Page 24: ...2 8 3050 AP Moisture Analyzer Figure 2 5 3050 AP Power and Signal Connections...

Page 25: ...Instalation and Startup 2 9 Figure 2 6 4 20 mA Output Wiring...

Page 26: ...2 10 3050 AP Moisture Analyzer Figure 2 7 RS 232 Wiring...

Page 27: ...Instalation and Startup 2 11 Figure 2 8 RS 485 Cables Multiple 3050 OLV s...

Page 28: ...2 12 3050 AP Moisture Analyzer Figure 2 9 RS 485 to RS 232 Conversion for host PC...

Page 29: ...s power is supplied to the system The red LED is used to reflect the status of the concentration data valid and system alarms In the event of a concentration alarm the red LED will be on The yellow LE...

Page 30: ...nvalid Signal Oven temperature is out of tolerance Analyzer detected problem with reference gas NOTE Data valid contact opens on all alarms and stays closed during normal functions and readings An ope...

Page 31: ...6 color display Configurator Software Installation 1 Insert the Setup Disk 1 in your floppy disk drive 2 Choose RUN from the Windows Start Menu 3 Type the drive letter followed by a colon and a backsl...

Page 32: ...Restores analyzer internal parameters from a file The open dialog box will appear so that you can open the file This but ton may be used for emergency recovery Live Data Not Checked System uses demons...

Page 33: ...tup button to setup PC communications Port Select the COM port on the computer used to connect to your device Baud Rate Select the baud rate at which data will be transferred Either 9 600 or 19 200 RS...

Page 34: ...ifies the analyzer s address and what type of serial com munication cable is being used Address Type the network address for the device being connected Two wire RS 485 Click if device is using two wir...

Page 35: ...unit of measure for data output All values entered must be the same unit of measure as selected Process Pressure Used when dewpoint C or dewpoint F is selected as unit of mea sure Units List box allow...

Page 36: ...Check to activate alarm High limit Enter high limit value Low limit Enter low limit value 4 Define Dryer and Clock Settings using the Verify Tab Refer to figure 3 5 Dryer Production Code Enter dryer...

Page 37: ...3 7 Parameter Setup Figure 3 7 AMETEK 3050 AP Configurator Dryer Production Code Adjust Span Figure 3 6 AMETEK 3050 AP Configurator Set Clock Figure 3 5 AMETEK 3050 AP Configurator Verification Tab...

Page 38: ...s connection status It displays whether the analyzer is on line off line or in demo mode Lower left list box Displays system conditions and alarms List Examples Verification Pending Flow Error Replace...

Page 39: ...read resistance Refer to figure 2 5 for location of contacts on analyzer Opened contacts should read infinity Closed contacts should read zero The Test mA Output push buttons allow you to test the an...

Page 40: ...me in the Save As dialog and press Save button The file format is csv which is Excel compatible All data displayed on the Monitor page will be stored in the specified file Off Data collection will ter...

Page 41: ...lacement Parts AMETEK Part Description Part Number Sensor Assembly 305 122 901S CO2 Calibrated Sensor Assembly 305 122 903S Dryer 305 400 901S User Manual 305 562 901 MCU Board 305 110 908S Interface...

Page 42: ...be the responsibility of the customer WARRANTY EXTENSIONS AMETEK offers a 2 or 3 year warranty extension for your analyzers The warranty is identical to the original policy supplied with the analyzer...

Page 43: ...odel 3050 AP Moisture Analyzer Configurator Software A Windows based graphical user interface that provides a means for communicating with a single Model 3050 AP Moisture Analyzer Contaminates Liquids...

Page 44: ...al representation of a vertical panel meter on which 3050 AP analyzer results are displayed PC Personal computer Port The specific COM serial port of a host PC that will be used for RS 232 serial comm...

Page 45: ...ch the analyzer timing is configured such that the reference gas is flowing for a greater portion of time than the sample gas This helps to prolong the life of the QCM sensor SLPM Standard liters per...

Page 46: ...5 4 3050 AP Moisture Analyzer This page intentionally left blank...

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