AMETEK/PRESTOLITE POWER ULTRA CHARGE, Owner'S Manual, Page: 43 / 70

193111-068
TROUBLESHOOTING
March 31, 2005 10-3
SYMPTOM
PROBABLE CAUSES
Low Number Of
A.H.’s Returned
To Battery
(1) Faulty Lift Interrupt
(2) Battery Not Fully Discharged
(3) Manual Disconnect
(4) Rates Set Incorrectly
(5) Fixed Temperature Set Incorrectly
(6) Charge Curve Incorrect
(7) Battery Not Providing Nameplate Rating
(8) Bad Control Board
(9) Bad BID 33
39
34
29
30
28
26
7
32
Battery
Temperature Too
High
(1) Insufficient Cool Down Before And/Or After Charging
(2) Battery Power Demand Too Great
(3) Rates Set Incorrectly
(4) Fixed Temperature Set Incorrectly
(5) Charge Curve Incorrect
(6) Equalize Schedule
(7) Control Set For Voltage/Time
(8) Control Set For Cell Forming
(9) Bad BID 40
41
29
30
28
27
38
36
32
Incorrect
Charge Rate
(1) Rates Set Incorrectly
(2) Fixed Temperature Set Incorrectly
(3) Charge Curve Incorrect
(4) Battery A.H. Not Equal To Charger A.H.
(5) Battery Has Incorrect Size BID
(6) Bad Control Board
(7) BID not Programmed Properly 29
30
28
33
32
7
32
Long CDAC
Approval Delay (1) Bad CDAC Cabling
(2) CDAC System Down (Computer)
(3) No AC To Control Of 1 Or More Chargers
(4) No CDAC System And Charger I.D. In Control isn’t set to “0000”
(5) Bad Expansion Board
(6) Bad Control Board 42
43
44
45
24
7
ACTION
STEPS