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Owner'S Manual

AMETEK/PRESTOLITE POWER AC1000 Control, Owner'S Manual

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AMETEK/PRESTOLITE POWER AC1000 Control Owner'S Manual Download Page 25

193111

-

055

MAINTENANCE

DANGER: ELECTRICAL SHOCK HAZARD —

Before checking electrical components, turn OFF and

remove fuses of disconnect switch (supply AC power to charger), disconnect battery, and check for

voltage on capacitors. Discharge through insulated screwdriver if there is any reading.

November 17, 2020 6

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6

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Summary of Contents for AC1000 Control

Page 1: ...ber 17 2020 IMPORTANT Read these instructions before installing operating or servicing this system ACCU CHARGER Silicon Diode Ferroresonant Transformer type Battery Charger DO NOT DESTROY AMETEK PREST...

Page 2: ......

Page 3: ...ampere hour capacity case size input power phase and number of cells in battery for which charger is intended The following example explains the basic model numbering arrangement Model 750 C 3 18 R 8...

Page 4: ......

Page 5: ...4 3 OPERATION 5 Preliminary 5 1 Normal or Daily Charge 5 1 Equalize or Weekend Charge 5 1 Manual Stop 5 2 Battery Discrimination 5 2 Refresh Charge 5 2 Backup Timer Shutdown 5 2 Battery Disconnect Sh...

Page 6: ...November 17 2020 193111 055 TABLE OF CONTENTS This page intentionally left blank...

Page 7: ...will be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel Receipt Of Equipment Wh...

Page 8: ...193111 055 INTRODUCTION 1 2 November 17 2020 This page intentionally left blank...

Page 9: ...ational Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase requirements If only 3 phase power is available connect...

Page 10: ...the battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid facili...

Page 11: ...n methods 80 voltage point selection high and low battery voltage discrimination and AC power fail recovery The AC1000 Control is matched to the output voltage of the charger by means of a printed cir...

Page 12: ...193111 055 DESCRIPTION OF EQUIPMENT 3 2 November 17 2020 This page intentionally left blank...

Page 13: ...to discharge the static electrical charges which tend to build up on the surfaces of equipment These static charges can cause painful shock to personnel and can lead to the erroneous conclusion that...

Page 14: ...age Changeover Instructions 1 Determine if the charger is connected for available line voltage A label located near AC input terminals is marked with the AC voltage for which the charger is factory co...

Page 15: ...connect to positive battery terminal If necessary trace cables into charger and use supplied connection diagram to determine polarity The use of a DC voltmeter may show polarity Improper connections...

Page 16: ...rged voltage 5 The charger will automatically turn off and the Charge Complete LED will light when the charge has finished The light will remain on until the battery is disconnected from the charger N...

Page 17: ...rol will start a normal charge sequence If the battery connected to the charger has a terminal voltage of less than 1 75 volts cell and the operator wishes to start the charge regardless of this low b...

Page 18: ...el a low current shutdown will occur All 4 LEDs will flash then the Equalize LED will flash The display will read ACLo AC POWER FAIL During an AC power failure the AC1000 Control stores key informatio...

Page 19: ...193111 055 OPERATION November 17 2020 5 4 Figure 5 1...

Page 20: ...erously high voltage Be sure to replace all charger cabinet panels after any servicing to assure proper flow of cooling air through unit and to protect internal components WARNING ELECTRICAL SHOCK HAZ...

Page 21: ...attery approx 1 140 specific gravity rate should not exceed 110 of MAX AMPS On three phase chargers all transformer terminal blocks must be identically connected Fuse Replacement The silicon diodes in...

Page 22: ...on Diode Testing section 2 Disconnect capacitor and connect leads of ohmmeter set to highest scale to capacitor terminals 3 If capacitor is good pointer will deflect indicating capacitor is being char...

Page 23: ...or repair open circuit Check for proper line voltage Refer to Line Voltage Changeover instructions in Installation chapter Check for blown fuses Replace blown fuses See Table 4 1 for proper fuse sizes...

Page 24: ...ck Charge Control 1 If equipped with electromechanical timer A Check timer switch contacts If they are welded together and show continuity when timer is off replace timer B Check to see if timer contr...

Page 25: ...Before checking electrical components turn OFF and remove fuses of disconnect switch supply AC power to charger disconnect battery and check for voltage on capacitors Discharge through insulated scre...

Page 26: ...Before checking electrical components turn OFF and remove fuses of disconnect switch supply AC power to charger disconnect battery and check for voltage on capacitors Discharge through insulated scre...

Page 27: ...Before checking electrical components turn OFF and remove fuses of disconnect switch supply AC power to charger disconnect battery and check for voltage on capacitors Discharge through insulated scre...

Page 28: ...ampere hour capacity of both batteries plus the voltage number of cells of only one of the batteries must be within the range of the charger Refer to charger nameplate for ratings For example two 12 v...

Page 29: ...l box must be connected to charger as instructed on label provided with remote charge control Closely observe wire color coding Operate this charger as instructed in Operation chapter of this manual a...

Page 30: ...193111 055 PARTS LIST 8 1 November 17 2020 Figure 8 1 A Case...

Page 31: ...wer 18 Contact Factory Terminal Block 19 193114 Insulator Fuse Shunt 20 392458 Bus Bar 21 See Table Shunt Meter 22 See Table Fuse Output 23 See Table Block Input Fuse 24 See Table Fuse Input 25 See Ta...

Page 32: ...8 3 November 17 2020 193111 055 PARTS LIST Figure 8 2 B Case...

Page 33: ...3 Block Terminal Transformer 24 Call Factory Transformer 25 W10080 5 Connector Strain Relief 26 378234 13 Cover Neoprene 27 Table 8 2 Cable Output Charging 28 Table 8 4 Label AC Input 29 194335 Label...

Page 34: ...193111 055 PARTS LIST 8 5 November 17 2020 Figure 8 3 C Case...

Page 35: ...Relief 24 378234 13 Cover Neoprene 25 Table 8 2 Cable Output Charging 26 Table 8 4 Label AC Input 27 Table 8 5 Latch Door Disconnect 28 194335 Label Danger Input Volt Fuse 29 191892 Label Warning Rain...

Page 36: ...0 1 100 Amp 193125 1 4 396263 94 51 76 100 Amp Y1890 3 100 Amp 193125 1 4 396263 94 76 80 100 Amp Y1890 3 100 Amp 193125 1 2 396263 80 81 120 150 Amp Y1890 4 200 Amp 193125 2 2 396263 80 121 150 200 A...

Page 37: ...25 W10085 7 W10386 7 405357 1 406207 1 404605 4 402520 402520 406240 1 406243 1 20 1 24 30 W10085 8 W10386 8 405357 1 406207 1 404605 4 402520 402520 406240 1 406243 1 24 1 28 35 W10085 9 W10386 9 405...

Page 38: ...t No B Case Right Side Panel Part No C Case Right Side Panel Part No Without Disc Sw None None None 194565 194521 196562 w Opt 013 With Disc Sw up to 30A Input Fuses 403956 1 194379 407250 194456 1943...

Page 39: ...RAMS DIAGRAMS Model no Information DIAGRAM OUTPUT SCHEMATIC OUTLINE DIMENSION CASE SIZE LAST 2 DIGITS A B C3 C1 C1 197325 396513 396520 196612 193536 197203 194449 194449 194449 194449 See model numbe...

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Page 43: ...SCHEMATIC LEGEND NOTES...

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