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Electrical Auto Retract System for NIR-B Borescopes

Q U A L I T Y C U S T O M E R S O L U T I O N S

NIR-B

Electrical Auto Retract

INSTALLATION GUIDE

PUBLICATION N

813705

LANGUAGE: ENGLISH

ISSUE: 1

DATE: 20 NOVEMBER 2019

Summary of Contents for NIR-B

Page 1: ...Auto Retract System for NIR B Borescopes i Q U A L I T Y C U S T O M E R S O L U T I O N S NIR B Electrical Auto Retract INSTALLATION GUIDE PUBLICATION NO 813705 LANGUAGE ENGLISH ISSUE 1 DATE 20 NOVE...

Page 2: ...sensitive devices Equipment Operation Use of this instrument in a manner not specified by AMETEK Land may be hazardous Read and understand the user documentation supplied before installing and operat...

Page 3: ...r Repair If you need to return goods for repair please contact our Customer Service Department for details of the correct returns procedure Any item returned to AMETEK Land should be adequately packag...

Page 4: ...System Component Specifications 2 0 3 Installation Overview 3 0 4 Manufacture of a Base Frame 4 1 5 Mechanical Installation Sequence 5 1 6 System adjustment and alignment to process 6 0 7 Installing t...

Page 5: ...system temperature reaches its alarm level A Furnace Seal Assembly ensures that when the NIR b is retracted from the process the process view port is sealed off with a Furnace Seal Assembly and purge...

Page 6: ...cal Freq 50 60Hz Temperature 0 C to 50 C Size 800 x 500 x 300mm nominal max Weight 30kg max User I O Lens temperature 4 20mA 0 200 C Max loop Resistance 300ohms Isolated Lens over temperature warning...

Page 7: ...Retract System Power Supplied from ECU Temperature 0 C to 60 C Size 2000 x 740 x 570mm 1270mm 30 angle Weight NIR B with auto retract 65kg max Probe 5kg Water cooled Jacket 15kg Auto Retract 45kg modu...

Page 8: ...ling the AR system main assembly to AR front bracket C Attaching the port seal assembly to the main assembly D Fabricating and installing rear support frame to fix the rear AR bracket E Clamping the N...

Page 9: ...ear supports using the front and rear axis support brackets provided The front support is seated close enough to the furnace wall to allow the port seal to mate to walls surface see installation drawi...

Page 10: ...ght of the rear customer support Simple trigonometry can be used to approximate the distance required between the front and back supports in the horizontal and vertical axis where C 1600mm constant A...

Page 11: ...ed that the support frame be made height adjustable Minimum 200mm 8in for ease of installation See installation drawing Sheet 2 for mounting details Fig 5 2 2 Attach the main body section to the brack...

Page 12: ...the bracket up and tighten the M16 nut and M16 bolts Note do not fully tighten at this point connections should be tightened so the assembly can still pivot on the bracket The purge air hose can be fi...

Page 13: ...ns in the order shown using the in BSPP swivel adaptors two suitable spanners and PTFE tape Make sure that the male ends of the sensor assemblies are pointing downward these will be adjusted later if...

Page 14: ...de of the main assembly and then the shield is slid so the bolt sits within slot Tighten the M10 bolt to secure the shield at both ends Fig 5 11 Fig 5 12 12 The front shield is connected by releasing...

Page 15: ...minal block and replace the motor box lid Fig 5 14 15 Connect the black lead from the motor box to the water sensor as shown Fig 5 15 16 The customer air and water connections can be connected as per...

Page 16: ...the front and rear bracket along the bolt slots or via the adjustable clamp base Sheet 9 of the Installation Drawings The camera can be adjusted forward and backward by using the 2 x M10 bolts or adju...

Page 17: ...CU can see the NIR B Auto Retract Requirements The battery is located in a separate vented enclosure attached to the ECU DO NOT block the vents of the enclosure The base of ECU must be between 0 4 and...

Page 18: ...e cables have black wires which are labelled individually The wiring schedule covers both types of cable Fig 7 4 7 3 Connecting the customer supplied RJ45 Ethernet Cable to the ECU Cable 3 Fig 7 6 1 U...

Page 19: ...ied 25m cable 810794 Land supplied 25m cable 810795 Fig 7 8 Fig 7 7 5 Push the Conduit Cable Seal into the cable port Refit the Cable Seal Washer and tighten to secure the Ethernet Cable in the ETHERN...

Page 20: ...DOOR BOX 48 19 42 __ __ RTRCT __ __ ADVNC DOOR BOX 43 47 56 46 RED 45 DOOR BOX DOOR BOX 67 55 44 53 59 60 69 3 MCB RLY 1 X0 3 X0 4 X5 8 X5 1 14 70 4 GREEN ORA WHITE 19 54 15 X2 4 X1 3 X1 1 BATRY 24V...

Page 21: ...tallation Guide 7 5 Thermal Imaging System NIR B Borescope Electrical Auto Retract Grounding Scheme CUSTOMER EARTH CONNECTION ECU V V 24V PSU L N E ECU door ECU Gland Plate Fig 7 11 ECU Grounding Sche...

Page 22: ...llation Guide Thermal Imaging System NIR B Borescope Electrical Auto Retract INSTALLING THE IMAGEPRO SOFTWARE 8 Details of the IMAGEPro software can be found in its own User Guide Publication N 813385...

Page 23: ...the water and air supplies are flowing WARNING In the event of cooling water failure the water in the cooling jacket may boil causing a steam explosion hazard Pressure relief valves are fitted Ensure...

Page 24: ...to the system Switches Fig 9 2 Fig 9 3 When the system is first switched on the FAULT light will be lit and possibly the Low Battery light 7 Turn the switch momentarily to the RETRACT position The sys...

Page 25: ...the ECU controls 3 To operate the AR system via the ECU make sure that the EMERGENCY STOP is released turn the switch momentarily to the FORWARD position Fig 9 4 The Borescope will move along the slid...

Page 26: ...re switch is not used FAULT POWER FAILURE The mains power to the unit has failed Battery power is maintained for 60 secs after a mains failure to extract the slide Restore mains supply Check fuses FAU...

Page 27: ...ing 2 Using the arrow keys on the SIEMENS LOGO PLC press the DOWN arrow until the following screen is displayed Fig 9 7 Fig 9 7 Siemens LOGO PLC 3 Press the ESC key and navigate down to the option Set...

Page 28: ...e is in its forward working position The AR slide is moving or in its home position RED FAULT Indicates a fault condition has occurred or is preventing the normal operation of of the slide Consult the...

Page 29: ...d lift the button to its off position On the Control Panel turn the switch momentarily to the RESET position The system will reset to its default position and the FAULT light will switch off The Bores...

Page 30: ...ing the following points should be noted The thermal image obtained by the Borescope will be displayed in the IMAGEPro software Fig 9 13 Fig 9 13 The thermocouple inside the probe measures the tempera...

Page 31: ...tery Information The battery has been installed by AMETEK Land Instruments The installation date is on a label within the battery enclosure When the unit is under normal mains power the battery is aut...

Page 32: ...test involves removing the water cooling and purge air this is only done with the borescope fully retracted and should only be done briefly 10seconds if you are in high ambient temperature conditions...

Page 33: ...splay shows Purge Air Failure 9 Restore the air flow as soon as the fault has been observed Clear the fault by operating the retract control 10 Operate the Forward control Observe that the shutter ope...

Page 34: ...ry fuse 3 Disconnect the battery module at the battery terminal strip 4 Loosen the four screws and remove the battery 5 Write the commissioning date on the new battery 6 Ensure that the new battery wi...

Page 35: ...Installation Guide Appendix 1 Thermal Imaging System NIR B Borescope Electrical Auto Retract APPENDIX INSTALLATION DRAWINGS A...

Page 36: ...ant to Directive 2011 65 EU EU 2015 863 CONFORMS TO BS 8888 TOLERANCING ISO 8015 ISO 2768 C REVISION HISTORY REV DESCRIPTION DATE 1 24 06 2019 Computer Workstation used in conjunction with Land softwa...

Page 37: ...ssembly n a mK 2019 n a IF IN DOUBT ASK PROJECTION DRG Size DOCUMENT TYPE A3 0 08 2 of 13 All Materials and Finishes to be RoHS Compliant to Directive 2011 65 EU EU 2015 863 CONFORMS TO BS 8888 TOLERA...

Page 38: ...Y USED ON PRODUCT TYPE Revision R Lintin D Bramhall 813442 02 11 2018 Stainless Steel Sheet EN10088 2 1 4401 316 Electrical AR System Front Bracket Vault Designs 0285 Auto retract System n a mK 2019 A...

Page 39: ...CTION DRG Size DOCUMENT TYPE A3 0 17 4 of 13 All Materials and Finishes to be RoHS Compliant to Directive 2011 65 EU EU 2015 863 CONFORMS TO BS 8888 TOLERANCING ISO 8015 ISO 2768 C 730 202 530 555 442...

Page 40: ...TION POINTS Connection Details Cable Supplied Y N Land Part No Function ECU Connection Cable Description Cable O D 1 N Mains Power to ECU Mains input inside ECU 3 Way Mains Cable 7 10mm 2 Y 809077 Pow...

Page 41: ...LD S18 1DJ C SHEET ORIGINALLY USED ON PRODUCT TYPE Revision R Lintin 704 117 26 09 2019 EAR Overall Assembly n a mK 2019 n a IF IN DOUBT ASK PROJECTION DRG Size DOCUMENT TYPE A3 0 03 1 6 of 13 All Mat...

Page 42: ...A3 1 4 7 of 13 All Materials and Finishes to be RoHS Compliant to Directive 2011 65 EU EU 2015 863 CONFORMS TO BS 8888 TOLERANCING ISO 8015 ISO 2768 C Water Air Connections Customer Connections 1 2 BS...

Page 43: ...d and regulated instrument air MIN Flow Rate 50 l m for use in applications up to 600 C MIN Pressure 0 5 bar for use in applications up to 600 C MIN Flow Rate 250 l m for use in applications up to 120...

Page 44: ...LIDE DIRECTION X2 4 M04 or RED V X2 5 M05 or BLACK V X2 6 M09 or BROWN SLIDE IS HOME X2 7 M10 or YELLOW MANUAL ENABLE X2 8 M11 or ORANGE EMERGENCY STOP X1 2 M07 or GREEN AIR X1 4 M06 or BLUE WATER X2...

Page 45: ...ilt from horizontal NOTES In high ambient conditions above 40 C lag outer metalwork to protect from heat source Protect external faces outside of process from exposure to hot sources by screening e g...

Page 46: ...J England Tel 44 0 1246 417691 Email land enquiry ametek com www ametek land com AMETEK Land Americas 150 Freeport Road Pittsburgh PA 15238 U S A Tel 1 412 826 4444 Email irsales ametek com www ametek...

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