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VARIABLE SPEED PUMP SYSTEM INTRODUCTION 

THEORY OF OPERATION 

The variable speed pump controls out going variable pressures of the water for 
better equipment operation by maintaining a constant pressure on the system. 
The pump is capable of producing 26 GPM or more at a minimum of 30 PSI. 

The variable speed pump system is controlled by a VFD controller mounted to 
the motor. The unit is set to stop at the set pressure if there is no flow. The 
electronics will look at the pressure but will not try to start the motor until it sees 
pressure drop.  

INSTALLATION  

The following guidelines should be met at installation.  

1.  Mount the variable speed booster pump system on a firm level foundation 

by using bolts through the .50 dia. pre drilled holes in the unistrut channel. 

2.  To insure sufficient cooling of motor and electronics, the following must be      

observed: 

           Place the pump in such a way that sufficient cooling is ensured. 
           The temperature of the cooling air must not exceed 40 degrees C. 
           Cooling fins and fan blades must be kept clean.  

3.  The size of the inlet water supply piping should be 1”. 

4.  The size of the outlet piping from the variable speed pump system should 

be 1”.                                                                                                 

5.  Follow all local plumbing and electrical codes. The pump is 220-230 volt 

single-phase. 

Warning

All electric supply circuits must be interrupted before     

                working in the pump terminal box. Never make any   

                           connections in the pump terminal box unless the 
                           electricity supply has been switched off for at least   
                           5 minutes. 

6.  A blade or service disconnect isn’t provided. It must be installed. The 

pump must be connected to an external all-pole mains switch with a 
contact separation of at least 3 mm in each pole according to IEC 364. 

Warning

The pump must be earthed and protected against indirect  

                            contact in accordance with national regulations. 

Summary of Contents for CHIE VARIABLE SPEED BOOSTER PUMP SYSTEM

Page 1: ...N 98 0118 Rev B 28OCT10 CHIE VARIABLE SPEED BOOSTER PUMP SYSTEM OPERATION MAINTENANCE MANUAL Manufactured With Pride In The USA www ameriwater com 800 535 5585 AmeriWater 3345 Stop 8 Rd Dayton OH 4541...

Page 2: ...STARTUP 5 MAINTENANCE 6 PRELIMINARY CHECKS MEASURING VOLTAGE CURRENT 6 TROUBLE SHOOTING THE PUMP 6 VALVES 6 INDICATOR LIGHTS 7 SETTING BY MEANS OF CONTROL PANEL 8 SETPOINT SETTING PUMP IN CONTROLLED...

Page 3: ...motor and electronics the following must be observed Place the pump in such a way that sufficient cooling is ensured The temperature of the cooling air must not exceed 40 degrees C Cooling fins and fa...

Page 4: ...eakage current 3 5 mA The leakage currents are measured in accordance with EN 60 355 1 8 The motor requires no external motor protection The pump is overvoltage protected 9 Supply voltage 1 x 208 230V...

Page 5: ...r at least 5 minutes Pressure Sensor Installation With the protective cover off bring the wire from the pressure sensor into the motor through the strain relief in the middle Connect the yellow green...

Page 6: ...4 SYSTEM DESIGN DRAWING...

Page 7: ...n the pump sleeve See Plug drawing Slowly open the suction valve See System Design drawing in the inlet pipe until a steady stream of liquid runs out of the priming port Warning The escaping liquid ma...

Page 8: ...sure TROUBLE SHOOTING THE PUMP Before removing the terminal box cover make sure that the electricity supply has been switched off Warning The pumped liquid may be scalding hot and under high pressure...

Page 9: ..._______________________________________________ Permanently Off The pump has stopped because of a fault on Restarting will be attempted it may be necessary to restart the pump by resetting the fault i...

Page 10: ...motor for any length of time may cause burns Only the buttons should be touched to avoid injury The pump control panel incorporates the following buttons and indicator lights CONTROL PANEL The desired...

Page 11: ...ivated indicating a desired setpoint of 3 bar The setting range is equal to the sensor measuring range see sensor nameplate Setpoint set to 3 bar pressure control mode The buttons on the pump control...

Page 12: ...ys By briefly pressing the up or down button on the pump This will not change the setting of the pump A fault indication cannot be reset by means of the up or down button if the buttons have been lock...

Page 13: ...11 REPLACEMENT PARTS DRAWING...

Page 14: ...to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater system you have purchased may contain PVC...

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