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THEORY OF OPERATION 

LAB STORAGE TANKS

 

98-0123 Rev E 

1

 

THEORY OF OPERATION 

 
A reverse osmosis unit makes a limited amount of water at a time. It is therefore necessary to store it in 

a storage tank. The laboratory storage tank is equipped with float switches, which will turn a reverse 
osmosis unit off and on when the water reaches a predetermined point in the storage tank. The 
distribution pump will operate on a constant curve based on the run percentage "SETPOINT", any unused 

water will recirculate back to the storage tank. 
 

The pump sends the water to the deionizer or customer provided DI tanks. The water from the DI will 
pass across a resistivity cell, through the UV disinfection through a filter, and then will be sent to the 
point of use. 

 
This tank is also equipped with a spray nozzle on the return loop side of the tank. This will continuously 

spray down the top of the tank with purified water to minimize bacteria growth. During disinfection, the 
spray nozzle allows disinfectant to reach all parts of the tank for faster disinfections. 
 
The vent filter on the tank is designed to filter the air when water moves in and out of the storage tank. 
The filter must be immediately replaced if it gets wet. 

 

NOTE:

 Please read the Operation Manual before operating or servicing the system. Contact 

AmeriWater Customer Service with any questions at 1-800-535-5585 Monday through Friday 8:00 a.m. to 
5:00 p.m. eastern standard time. For after-hours emergencies follow the instructions on the recorded 
message. Our on-call technician will return your call as soon as possible. This Operation Manual should 

be kept near the system and used as a reference and troubleshooting guide. 
 

1.1

 

Models 

 

Models 

Description 

00HC-4090  55 GALLON LABORATORY STORAGE TANK, DIST 

PUMP,RESISTIVITY,UV,FILTER 

00HC-4092  100 GALLON LABORATORY STORAGE TANK, DIST 

PUMP,RESISTIVITY,UV,FILTER 

 
 

 

Summary of Contents for 00HC-4090

Page 1: ...3345 Stop 8 Rd Dayton OH 45414 800 535 5585 www ameriwater com 98 0123 Rev E Manufactured With Pride in the USA Operation Maintenance Manual Laboratory Storage Tank...

Page 2: ......

Page 3: ...t Pump Program 14 6 DISINFECTION 15 7 FAULT FINDING 16 7 1 Fault Finding Chart for Grundfos CME Pump 16 7 2 Alarms and Events 17 7 2 1 Grundfos CME Pump Alarms 17 8 REMINDER FOR ADJUSTING THE SET POIN...

Page 4: ...TABLE OF CONTENTS LAB STORAGE TANKS 2 98 0123 Rev E 12 4 Resistivity Controller Replacement 28 13 WARRANTY 30 CALIFORNIA PROPOSITION 65 31...

Page 5: ...k This will continuously spray down the top of the tank with purified water to minimize bacteria growth During disinfection the spray nozzle allows disinfectant to reach all parts of the tank for fast...

Page 6: ...Depth ins 00HC 4090 62 75 12 33 25 37 00HC 4092 70 12 44 75 40 6 1 3 Performance Models of Float Switches Tank Volume Rated Pump Performance 00HC 4090 3 55 4GPM 55PSI 00HC 4092 3 100 4GPM 55PSI Flows...

Page 7: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 5 98 0123 Rev E 2 COMPONENT IDENTIFICATION...

Page 8: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 6 98 0123 Rev E...

Page 9: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 7 98 0123 Rev E 2 1 Flow Schematic...

Page 10: ...adapters have been provided in 1 2 3 4 variants as well as a standard Silex connection 5 Connect the return from the DI process to the tee on the inlet of the UV Light this is 3 4 FPT hose barb adapte...

Page 11: ...to enter the menu 4 Use the key to select Limit Exceeded Function Press the OK key to enter the menu 5 Use the OK key to enter the Measured menu Scroll up to Not Active and use the OK key to disable...

Page 12: ...er setting the shutoff limit navigate to Limit 1 Exceeded Limit and increase the shut off pressure in one PSI increments until the pump functions as intended 15 Open the discharge valve and return the...

Page 13: ...CME pumps provided from AmeriWater have been factory set to control mode Controlled see paragraph below and have been programmed to operate on a constant curve at the rated flow mentioned previously...

Page 14: ...type When you try to establish radio communication between the pump and Grundfos GO or another pump the green indicator light in Grundfos Eye flashes A note also appears in the pump display stating t...

Page 15: ...OPERATION LAB STORAGE TANKS 13 98 0123 Rev E Figure 3 Grundfos Eye Indicators...

Page 16: ...OPERATION LAB STORAGE TANKS 14 98 0123 Rev E 5 2 Default Pump Program...

Page 17: ...short disinfection jumper hose between the filter outlet and return from the loop It will be necessary to loosen the worm gear clamps during installation and removal to these connections Ensure clamp...

Page 18: ...k for blockages Too low high supply voltage Check the supply voltage and correct the fault if possible No electric supply Connect the electric supply No water consumption Open a tap Check that the hei...

Page 19: ...further information 7 2 1 Grundfos CME Pump Alarms As mentioned in Section 5 1 1 the alarm indicator light will be shown as well as the Status tab in the Home menu of applicable models The alarm condi...

Page 20: ...nd ADJUST to go to the next lowest digit 6 Continue these sequences until the desired LO set point value is entered 7 Press the ADJUST button HI will be displayed momentarily followed by the current h...

Page 21: ...he set points The relay acts simply as a switch When the water quality is above the set point Green LED the relay is in a de energized state and there is a completed circuit between the COM and NC ter...

Page 22: ...ity Meter It is recommended to verify the accuracy of the resistivity meter annually 9 1 UV Lamp Replacement The UV lamp must be replaced after 9000 hours of operation or annually to ensure adequate d...

Page 23: ...ainst lamp connector base together until an audible click is heard Re pressurize the system to check for leaks Close the sample port on the filter housing and turn the water source back on Replace the...

Page 24: ...ely or it is scratched or cracked then replace the sleeve Reinstall the quartz sleeve in the chamber allowing the sleeve to protrude an equal distance at both ends of the chamber Slide supplied O ring...

Page 25: ...is constructed from quartz which is extremely fragile Use caution when handling the sensor to ensure that you do not chip or break this quartz window Prerequisites Remove and clean the quartz sleeve...

Page 26: ...calibration can be performed as follows 1 Open the access door to the electrical enclosure and remove the 4 screws on the rear of the resistivity meter 2 Remove the cover and locate the calibration tr...

Page 27: ...t fully seated Ensure that the lamp connector is fully seated Verify locking clip is in place Lamp Failure Error on UV Controller Lamp is not providing signal to the controller Verify engagement of th...

Page 28: ...REPLACEMENT PARTS LAB STORAGE TANKS 26 98 0123 Rev E 11 REPLACEMENT PARTS...

Page 29: ...ater to drain 4 Detach the union from the pump inlet 5 Remove the fittings from the pump for re use on the replacement pump 6 Remove all packing material from the replacement pump and place on the bas...

Page 30: ...the power source 12 Close the sample port on the post filter open all valves to the loop and return water to the device 13 Disinfect the system per the instructions in section 6 12 4 Resistivity Cont...

Page 31: ...s into the terminal block in the following order White to terminal 7 Black to terminal 8 Shield to terminal 9 Red to terminal 10 Green to terminal 11 12 Replace the rear access panel and close the ele...

Page 32: ...rranty service notice must be given to the manufacturer within 30 days of the discovery of the defect There are no warranties on the AmeriWater system beyond those specifically described above All imp...

Page 33: ...that are known to the State of California to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater...

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