AMERICAN ULTRAVIOLET Lesco SUPERSPOT MK III Technical Reference Manual Download Page 3

 

KMM1002P 

 

       

3

      

 
 

 

BULB WARRANTY:  

American Ultraviolet West/LESCO (AUV West/LESCO) warranties its UV Super Spot Technology (SST) 
premium bulbs for 1000 hours of operation when used with AUV West/LESCO manufactured products 
listed below. AUV West/LESCO designs and manufactures its SST bulbs for exceptionally long service 
life at higher than conventional intensities. However, there are no performance guarantees beyond that 
the bulb will successfully ignite and maintain power; system specifications are only estimates. Bulb 
performance is also dependent upon the extent of degradation in the I.R. Filter and Reflector, so those 
components must be checked prior to concluding a defect exists in the bulb. Only bulbs supplied by AUV 
West/LESCO and specifically used in well-maintained AUV West/LESCO SST products are covered by 
this warranty. Qualifying AUV West/LESCO products:  

System 

Model# 

Bulb# 

MKIII 

VSM3003 

LPB1008 

MAX100 

VSM3002 

LPB1008 

MAXHP 

VSM3002HP 

LPB2001 

Rocket LP 

VRM3002 

LPB1003 

System 

Model# 

Bulb# 

Rocket 225 

VRM2002 

LPB1002 

Spectrum 100 

VZM1001 

LPB1014 

Green Spot II 

VSM5001 

LPB1014 

CONDITIONS OF WARRANTY: 

For above warranty on AUV West/LESCO bulb to be enforceable, the purchaser must:  
1.  Have completed the Lamp Hour Control Log inside the SST User Manual. If necessary, additional 

copies of the Lamp Hour Control Log can be obtained by contacting a service representative at 310-
784-2930. There will be no warranty coverage for any bulb received without a Lamp Hour Control Log 
completed by the purchaser. The purchaser will allow AUV West/LESCO to verify such records if 
necessary.  

2.  Obtain pre-authorization by calling AUV West/LESCO for RMA number at 310-784-2930. Bulbs 

received without an RMA number will be returned at the purchaser’s expense.  

3.  All returns must be correctly packaged and shipped via an appropriate courier. AUV West/LESCO is 

not liable for any damage or charges incurred as a result of improper packaging and shipping by the 
purchaser. All transportation charges to and from AUV West/LESCO are the responsibility of the 
purchaser. 

4.  All bulbs are warranted to successfully ignite and maintain power (no flickering) for the first 200 hours 

at full replacement.  

5.  Warranty period for 201 through 1000 hours is pro-rated. Providing an authorized AUV West/LESCO 

representative has determined a bulb is defective, the purchaser will be credited against the 
replacement price of the warranted bulb starting at 90% credit (@ 201 hours) pro-rated through 0% 
credit (@ 1000 hours).  

6.  There are no performance guarantees, expressed or implied, by AUV West/LESCO for UV SST 

bulbs; the above conditions for replacement and pro-rating are based solely on manufacturing 
defects, not performance. System specifications for performance are estimates only.  

7.  AUV West/LESCO is not liable for costs or damages of any kind due to unauthorized repairs. 

EXCLUSIONS:  

  Excessive lamp start/restart operations (>2 starts/day) 

  Failure due to mechanical damage, breakage, mishandling, or dropping the system 

  Contamination of quartz bulb envelope by oils, foreign material or other contaminants 

  Damage resulting from corrosive or caustic environments 

  Failure resulting from tampering with functions not intended for operator access such as polarity 

reversal, internal voltage, or control assemblies 

  Neglect, damage by acts of God, or any other uncontrollable circumstances 

  Failure to follow recommended maintenance procedures for unit airflow and cleanliness 

 
This warranty applies to the bulb only and supersedes all previous warranties. There are no warranties, 
expressed or implied, except as stated above.  

Warranty AUV/LESCO 1000-Hour SST Bulb Policy 

Summary of Contents for Lesco SUPERSPOT MK III

Page 1: ...STEM Model VSM3003 TECHNICAL REFERENCE MANUAL AUV LESCO A Division of American Ultraviolet Company A WWW LESCOUV COM 23555 Telo Avenue Torrance CA 90505 10 6 10 This product conforms to CE Standards S...

Page 2: ...Any repairs made after the original equipment warranty period has expired are warranted for ninety 90 days from the date the repaired equipment is shipped back to the purchaser After all warranties ha...

Page 3: ...e returned at the purchaser s expense 3 All returns must be correctly packaged and shipped via an appropriate courier AUV West LESCO is not liable for any damage or charges incurred as a result of imp...

Page 4: ...KMM1002P 2...

Page 5: ...ly 11 3 2 5 Shutter Assembly 12 3 2 6 Timer Manual Selector Switch 12 3 2 7 Footswitch 12 3 2 8 Power Cord 12 3 3 BACK PANEL 13 3 3 1 Cooling Fans 13 3 3 2 Power Control Switch 14 3 3 3 IR Filter 14 3...

Page 6: ...CTOR ASSEMBLY 27 6 6 SHUTTER 27 6 7 IR FILTER 27 6 8 LIGHTGUIDES 27 6 9 LIQUID FILLED 27 6 10 FIBER OPTIC 28 6 10 1 All Lightguides 29 7 0 DRAWINGS SCHEMATICS 30 7 2 INPUT OUTPUT CONNECTOR WIRING 34 7...

Page 7: ...ght source whose output is collected and focused into one end of a flexible light guide The shutter is located between the light source and the lightguide entrance point The shutter is activated by ei...

Page 8: ...lenses or remain behind UV blocking light shielding Personnel should also be prevented from allowing any skin surface from coming within close proximity of the high intensity light output s Additional...

Page 9: ...or more efficient use of counter top space The optical assembly is located in the upper compartment The top cover is secured by loosening four quarter turn captive Phillips head fasteners The power su...

Page 10: ...ains the optical transmission assembly bulb reflector optical feedback sensor and electrical lamp connections The function of each component in the lamp housing is described below Reflector Lightguide...

Page 11: ...it impossible to assign a conclusive value to bulb life under intermittent operation As a general rule it is recommended that if the unit is to be used again within the next 4 hours it should be left...

Page 12: ...of energy from the bulb 3 1 5 Bulb Reflector Module The Bulb Reflector Module is a detachable assembly consisting of the bulb metal holder and an elliptical reflector The bulb is optically aligned wi...

Page 13: ...t also supports the shutter assembly optical feedback sensor lightguide safety switch and infrared filter The lightguide transmits UV energy most efficiently when it is straight Bends in the lightguid...

Page 14: ...he MK III 3 2 6 Timer Manual Selector Switch The Timer Manual toggle switch is located next to the bottom cooling fan on the recessed panel at the rear of the unit In the Timer position pressing the f...

Page 15: ...ots 3 3 1 Cooling Fans The fan system is used to maintain the optimum temperature of the Lamp while cooling the optics and electronics The bottom fan is used for intake and the upper fan is used for e...

Page 16: ...ns The filter function is to screen out the unwanted radiation from the focused light provided by the reflector thus protecting the lightguide as well as the work surface from excessive heat 3 3 4 Opt...

Page 17: ...ptional Footswitch with 6 foot lead and phone jack UV Protection Goggles SUPERSPOT MK III Manual The MKIII must never be placed with the front panel facing downwards This places the cathode of the lam...

Page 18: ...erating and the shutter is open a concentrated beam of UV light is emitted from the light exit port UV light is hazardous to the eyes and skin Never open the shutter without wearing protective goggles...

Page 19: ...he chassis This will allow access into the bulb reflector assembly 3 Remove the packing material from the bulb and the nut from the bulb base Then insert the bulb into the base of the reflector Be car...

Page 20: ...ok into the emitting end of the lightguide Use proper shielding at all times Safety glasses are provided with each system Avoid exposing skin to UV light Shielded UV enclosures and safety glasses are...

Page 21: ...er line the MKIII will be connected to Remove the bottom cover by undoing the six button head screws The voltage selector connector is located on the motherboard of the power supply near the front of...

Page 22: ...re 1 Detail A A To change from 120VAC to 240VAC input move the connector shown in Detail A A 1 pin position forward as shown above Figure 1A Voltage Setting See Detail A A Voltage Selection Connector...

Page 23: ...essure from the footswitch if in Manual mode or wait for timed shutter open period to expire 4 4 3 Proper Light Exposure UV light is most effective when it is perpendicular to the work surface the eff...

Page 24: ...t will be emitted from light exit port The shutter will close automatically when the preset time has elapsed 4 5 3 Proper Light Exposure UV light is most effective when it is perpendicular to the work...

Page 25: ...be set by adjusting the potentiometer located in the rear of the unit while measuring the output of the lightguide with a calibrated NIST traceable radiometer Turning the potentiometer counter clockwi...

Page 26: ...ossible from the upper output limit This would allow more reserve to compensate for bulb output decay 5 2 Optical Feedback Problems 1 Setting the reference voltage too low outside the operating range...

Page 27: ...cohol Let unit air dry before applying power 6 2 1 Air Filter Cleaning The MK III has two fans located at the rear panel each of the fans is equipped with a removable air filter To remove the air filt...

Page 28: ...A in first line Jumpered in second line Spare fuse 4A For 220vac Fuse 2A in first line Remove the jumper Install a 2A fuse in second line Correct fuse placement in holder No fuse Correct Incorrect Con...

Page 29: ...it should be replaced to prevent failures or mis operation every 10 million operations 6 7 IR Filter The IR filter is a specially coated high quality quartz plate The filter is a highly critical compo...

Page 30: ...r or accidentally apply curable material to the guide end tips Clean the quartz end tips with alcohol on a regular basis and check transmission levels at least every 100 operating hours more often if...

Page 31: ...se serious damage to the fiber Following these general guidelines and proper preventive maintenance will give you the expected long life of your FOLG Please make sure you keep it clean and working pro...

Page 32: ...e MKIII system and accessories 7 1 Main Schematic MKIII with VUM1022 HP Interface MKIII with VUM1022 Interface 7 2 Input Output Connector Wiring I O Interface Option VUM1022 HP I O Interface Option VU...

Page 33: ...KMM1002P 31...

Page 34: ...KMM1002P 32...

Page 35: ...KMM1002P 33...

Page 36: ...PUT PULSING 1Hz WHEN ALARM IS ON INPUT COMMON INPUT CONTINUITY BETWEEN PINS 1 2 WILL ACTIVATE SHUTTER OUTPUT PIN 3 18VDC TO PIN 6 WHEN POWER ALERT CONDITION EXISTS 24VDC SUPPLY 25mA MAX OUTPUT 24 VDC...

Page 37: ...G 1Hz WHEN ALARM IS ON INPUT CONTINUITY BETWEEN PINS 1 2 WILL ACTIVATE SHUTTER INPUT COMMON OUTPUT PIN 3 TO PIN 6 WHEN POWER ALERT CONDITION EXISTS OUTPUT PINS 4 TO PIN 6 WHEN LAMP ON 24VDC SUPPLY 25m...

Page 38: ...T CONTINUITY BETWEEN PINS 1 6 WILL ACTIVATE SHUTTER SHUTTER SAFETY INTERLOCK 250mA INDUCTIVE LOAD OUTPUT PIN 3 TO PIN 6 WHEN POWER ALERT CONDITION EXISTS SHUTTER SAFETY INTERLOCK 250mA INDUCTIVE LOAD...

Page 39: ...TION FUNCTION 2 1 3 5 7 6 4 NOTE LIMIT CURRENT THROUGH OUTPUTS 3 4 TO 30mA MAX OUTPUT PULSING 1Hz WHEN ALARM IS ON OUTPUT PIN 3 TO PIN 6 WHEN POWER ALERT CONDITION EXISTS OUTPUT COMMON OUTPUT PINS 4 T...

Page 40: ...KMM1002P 38 7 2 5 Shutter Activate Input Wiring 1 1 2 2 FOOT SWITCH SOLID STATE 250mA INDUCTIVE...

Page 41: ...er AIB1001 8 2 Optional Liquid filled Lightguides 5mm x 1M OLB1003 5mm x 1 5M OLB1004 5mm x 3M OLB1009 Dual 2 x 3mm x 1M OLB1001 Dual 2 x 3mm x 1 5M OLB1002 Trifurcated 3 x 3mm x 1 5M OLB1012 8mm x 1M...

Page 42: ...voltage configuration 120 220 VAC If unit is configured for 120VAC and 220VAC power is applied the unit will blow fuses Power supply may be damaged Check AC voltage jumper and apply correct voltage R...

Page 43: ...itch is plugged in if applicable and is in proper operation following procedures in section 9 5 above Turn power OFF Remove bottom cover Disconnect solenoid connector from main harness Verify shutter...

Page 44: ...or AUV LESCO website WARNING Bulbs are extremely hot when first shut off and can cause severe burns Disconnect and remove the lamp inspect the bulb visually Note Do not touch quartz surfaces particul...

Page 45: ...tor If 24 VDC is present then change the fan If no voltage is present replace the power supply Timer Not Running Power is on fans are running and front panel is on Verify that the footswitch is plugge...

Page 46: ...KMM1002P 44 Appendix A Agency Approvals...

Page 47: ...KMM1002P 45...

Page 48: ...KMM1002P 46...

Page 49: ...KMM1002P 47...

Page 50: ...KMM1002P 48 Appendix B UV Protective Eye Glasses...

Page 51: ...tput graphs of our various filters on the UV Spot Cure series Filter OFB1004 280nm 480nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm Filter OFB1008 280nm 400nm 0 1...

Page 52: ...lter OFB1013 275nm 500nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm Filter OFB1014 280nm 320nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts...

Page 53: ...KMM1002P 51 Filter OFB1019 400nm 500nm Filter OFB1021 320nm 420nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm...

Page 54: ...FOR SPARE PARTS SALES OR SERVICE CALL AUV LESCO ADivisionofAmericanUltravioletCompany 23555 TELO AVENUE TORRANCE CA 90505 USA PHONE 310 784 2930 800 615 3726 FAX 310 784 2929 800 905 3726 E mail Sales...

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