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Dwg. No. X730377 P02

Page 9

SEQUENCE OF OPERATION

GENERAL

Operation of the system cooling (and optional heating) cycles is
controlled by the position of the system switch on the room ther-
mostat. Once the system switch is placed in either the HEAT OR
COOL position, unit operation is automatic. The optional automatic
changeover thermostat, when in the AUTO position, automatically
changes to heat or cool with sufficient room temperature change.

With the unit disconnect closed, voltage is supplied to the unit
control transformer and the crankcase heater (if provided). On
single phase units, the crankcase heater is optionally field installed.

COOLING — MECHANICAL COMPRESSOR CYCLE

On a call for mechanical cooling, the indoor fan “G” and the
compressor circuit “Y1” are energized. The indoor fan circuit “G”
starts with power from the control transformer and then energizes
the fan relay coil (F). This closes the fan relay (F) contacts and the
indoor fan motor (IDM) starts.

The compressor circuit starts with power from the control trans-
former through the thermostat switch “Y1” to the compressor
contactor (CC) coil. This closes the (CC) contacts and starts the
compressor (CPR) and the outdoor fan motor (ODM). When the call
for cooling is complete, the compressor contactor (CC), outdoor fan
motor (ODM), and indoor fan relay (F) is de-energized.

HEATING — ELECTRIC HEATERS

On a call for heat, power from the thermostat is received at “W1”,
which energizes the “AH” contactor coil. The “AH” contactor closes
powering the heater, provided all element limits are closed.

If two stages of heat are provided and additional heat is required, the
thermostat’s second stage “W2” circuit is energized powering the
“BH” contactor coil.

NOTE: The indoor thermostat must be configured to provide a “G”
signal to energize the indoor fan relay (F) during the heating mode.
The heater control circuit will not be energized unless the indoor fan
relay (F) is energized.

TROUBLESHOOTING CHART

SYSTEM

 

FAULTS

ELECTRICAL

REFRIGERANT CIRCUIT

P-PRIMARY CAUSES  S-SECONDARY CAUSES

Liquid Pressure Too high

Liquid Pressure Too Low

Suction Pressure Too High

Suction Pressure Too Low

Liquid Refrigerant floodback (TXV System)

Liquid Refrig. floodback (Cap. Tube System)

I. D. Coil Frosting

Compressor Runs Inadequate or No Cooling

Compressor & O.D. fan Do Not Start

Compressor Will Not Start But O.D. Fan Runs

O.D. Fan Won't Start

Compressor Hums But Will Not Start

Compressor Cycles on IOL

I.D. Blower Won't Start

Summary of Contents for TCM030F1

Page 1: ...ustomer property and is to remain with this unit Please return to service information pack upon completion of work Manufactured Housing Package Cooling W Optional Electric Heat 2 1 2 4 Ton Model TCM030F1 TCM036F1 TCM042F1 TCM048F1 HAZARDOUS VOLTAGE DISCONNECT POWER BEFORE SERVICING WARNING 2001 American Standard Inc All rights reserved Since the manufacturer has a policy of continuous product and ...

Page 2: ...er instal lation the following recommendations must be considered Select a location that will permit unobstructed airflow into the condenser coil and away from the fan discharge and permit unob structed service access into the compressor compartment Sug gested airflow clearances and service clearances are given in Figure 2 NOTE Unit shipped for horizontal installation The discharge air from the co...

Page 3: ...t of heavy canvas NOTE Do not draw the canvas taut between the solid ducts FILTER INSTALLATION AIR FILTERS Filters are to be used with the TCM030 048F heating cooling units The basic unit does not have filters in it However a filter frame accessory is offered that will allow filters to be installed within the unit Otherwise a filter rack must be installed by the installer in the duct work Affix th...

Page 4: ... B C D E F G H J K 1 W 2 W 3 W 4 W F 0 3 0 M C T 5 7 4 6 2 8 7 9 8 1 3 4 1 5 5 6 3 6 1 3 9 2 2 1 8 1 7 1 6 1 5 2 1 6 1 1 0 1 7 1 6 1 3 0 2 6 1 5 5 2 F 6 3 0 M C T 2 9 2 7 7 7 9 9 0 4 3 2 1 6 1 5 2 1 8 5 8 1 6 1 3 4 2 F 2 4 0 M C T 1 9 1 7 9 7 2 0 1 3 4 3 4 1 6 1 3 1 1 9 1 4 2 F 8 4 0 M C T 3 9 2 7 1 8 4 0 1 0 5 3 4 3 2 6 6 3 6 1 3 9 2 4 1 4 3 2 2 6 1 5 2 1 6 1 1 0 1 7 1 9 1 4 2 ...

Page 5: ...M C T 4 1 5 5 6 3 6 1 3 9 2 6 1 5 1 2 1 8 7 4 T I U D N O C 4 1 1 D N A 4 3 R O F S T U O K C O N K F 8 4 0 M C T 4 3 2 6 6 3 6 1 3 9 2 2 1 4 1 8 7 4 TCC030 048F OUTLINE REAR E C N A R A E L C E C I V R E S D E D N E M M O C E R K C A B 0 6 E D I S T F E L 0 0 3 E D I S T H G I R 0 4 2 E D I S T N O R F 0 0 3 ...

Page 6: ...t OVER CURRENT PROTECTION The branch circuit feeding the unit must be protected as shown on the unit rating plate POWER WIRING The power supply lines must be run in weathertight conduit to the disconnect and into the bottom of the unit control box Provide strain relief for all conduit with suitable connectors Provide flexible conduit supports whenever vibration transmission may cause a noise probl...

Page 7: ...OR FAN TO OPERATE IN HEATING 7 SOME THERMOSTATS PROVIDE THE G SIGNAL IN THE COOLING MODE ONLY TO PROVIDE THE G SIGNAL IN THE HEATING MODE AN ACCESSORY RELAY IS REQUIRED SEE FIG 3 FOR PROPER CONNECTIONS 8 FOR COOLING ONLY OMIT THE ELECTRIC HEATER ASSOCIATED POWER WIRES AND THE W SIGNAL THERMOSTAT WIRE 9 FIG 4 DEMONSTRATES CONNECTION OF THE TWO STAGE ELECTRIC HEAT THERMOSTAT ACCESSORY ONLY FOR FURTH...

Page 8: ...ection Is the condensate line properly sized run trapped and pitched Is the filter of the correct size and number Is it clean and in place Is the wiring properly sized and run according to the unit wiring diagram Are all the wiring connections including those in the unit tight Has the unit been properly grounded and fused with the recom mended fuse size See Wiring Data Is the thermostat level corr...

Page 9: ...e CC contacts and starts the compressor CPR and the outdoor fan motor ODM When the call for cooling is complete the compressor contactor CC outdoor fan motor ODM and indoor fan relay F is de energized HEATING ELECTRIC HEATERS On a call for heat power from the thermostat is received at W1 which energizes the AH contactor coil The AH contactor closes powering the heater provided all element limits a...

Page 10: ...ical cleaning electrical components and wiring for possible replacement and connection tightness condensate drain for cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for structural integrity the unit for obvious unit deterioration MAINTENANCE PERFORMED BY SERVICEMAN HEATING SEASON Complete the unit inspections and service rou...

Page 11: ...l This limited warranty applies to product installed on or after 10 1 2001 where product is manufactured after 1 1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER IN CONTRACT OR IN NEGLIGENCE EXPRESS OR IMPLIED IN...

Page 12: ...yarelimitedtofurnishing F O B WarrantorfactoryorwarehousereplacementpartsforWarrantor sproductscoveredunderthis warranty Warrantorshallnotbeobligatedtopayforthecostoflostrefrigerant Noliabilityshallattachto Warrantoruntilproductshavebeenpaidforandthenliabilityshallbelimitedsolelytothepurchasepriceof theequipmentunderwarrantyshowntobedefective THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU...

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