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Page 6

Dwg. No. X730377 P02

After all electrical wiring is complete,

 set the thermostat system

switch in the OFF position so that the compressor will not run

and then apply power by closing the system main disconnect
switch. This will activate the compressor sump heat.  Do not change
the Thermostat System Switch until power has been applied  long
enough to evaporate any liquid R-22 in the compressor.  It is
recommended that the sump heater be energized for eight (8) hours
prior to starting.

ELECTRICAL WIRING

TABLE 2

THERMOSTAT WIRE SIZE AND MAXIMUM LENGTH

E

Z

I

S

E

R

I

W

)

t

F

(

H

G

T

N

E

L

M

U

M

I

X

A

M

8

1

5

7

6

1

5

2

1

4

1

0

0

2

THERMOSTAT HEAT ANTICIPATOR

The thermostat heat anticipators should be set to equal the amper-
age draw of the W1 thermostat circuit.

IMPORTANT:  Upon completion of wiring check all electrical
connections, including factory wiring within the unit.

  Make

sure all connections are tight.  Replace and secure all electrical box
covers and access doors before leaving the unit or turning on the
power to the unit.

ELECTRICAL CONNECTIONS

Electrical wiring and grounding must be installed in accordance with
local codes or, in the absence of local codes, with the National
Electrical Code ANSI/NFPA 70, Latest Revision.

ELECTRICAL POWER

It is important that proper electrical power be available for the unit.
Voltage variation should remain within the limits stamped on the unit
nameplate.

DISCONNECT SWITCH

Provide an approved weatherproof disconnect either on the side of
the unit or within close proximity and 

within sight of the unit.

OVER CURRENT PROTECTION

The branch circuit feeding the unit must be protected as shown on
the unit rating plate.

POWER WIRING

The power supply lines must be run in weathertight conduit to the
disconnect and into the bottom of the unit control box.  Provide strain
relief for all conduit with suitable connectors.

Provide flexible conduit supports whenever vibration transmission
may cause a noise problem within the building structure.

Be sure all connections are made tight.  See Figure 4.

NOTES:

 

For branch circuit wiring (main power supply to unit

disconnect), wire size for the length of run should be determined
using the circuit ampacity found on the unit nameplate and the
N.E.C.
  For  more than 3 conductors in a raceway or cable, see the
N.E.C. for derating the ampacity of each conductor.

GROUNDING:  THE UNIT MUST BE ELECTRICALLY GROUNDED
IN ACCORDANCE WITH LOCAL CODES OR THE NATIONAL
ELECTRIC CODE.

NOTE: Ground the unit internally as provided. See wiring
diagram for location.

CONTROL WIRING (CLASS II)

Low voltage control wiring should not be run in conduit with power
wiring unless Class 1 wire of proper voltage rating is used.  Route
the thermostat cable or equivalent single leads of No. 18 AWG
colored wire from the thermostat subbase terminals through the
rubber gromment on the unit.  See Figure 2 for the control entry
location.  Make connections as shown on the unit wiring diagram
and in Figure 4.

Do not short thermostat wires since this will damage the control
transformer.

Recommended wire sizes and lengths for installing the unit thermo-
stat are provided in Table 2.  The total resistance of these low
voltage wires must not exceed one (1) ohm.  Any resistance in
excess of 1 ohm may cause the control to malfunction because of
the excessive voltage drop

Summary of Contents for TCM030F1

Page 1: ...ustomer property and is to remain with this unit Please return to service information pack upon completion of work Manufactured Housing Package Cooling W Optional Electric Heat 2 1 2 4 Ton Model TCM030F1 TCM036F1 TCM042F1 TCM048F1 HAZARDOUS VOLTAGE DISCONNECT POWER BEFORE SERVICING WARNING 2001 American Standard Inc All rights reserved Since the manufacturer has a policy of continuous product and ...

Page 2: ...er instal lation the following recommendations must be considered Select a location that will permit unobstructed airflow into the condenser coil and away from the fan discharge and permit unob structed service access into the compressor compartment Sug gested airflow clearances and service clearances are given in Figure 2 NOTE Unit shipped for horizontal installation The discharge air from the co...

Page 3: ...t of heavy canvas NOTE Do not draw the canvas taut between the solid ducts FILTER INSTALLATION AIR FILTERS Filters are to be used with the TCM030 048F heating cooling units The basic unit does not have filters in it However a filter frame accessory is offered that will allow filters to be installed within the unit Otherwise a filter rack must be installed by the installer in the duct work Affix th...

Page 4: ... B C D E F G H J K 1 W 2 W 3 W 4 W F 0 3 0 M C T 5 7 4 6 2 8 7 9 8 1 3 4 1 5 5 6 3 6 1 3 9 2 2 1 8 1 7 1 6 1 5 2 1 6 1 1 0 1 7 1 6 1 3 0 2 6 1 5 5 2 F 6 3 0 M C T 2 9 2 7 7 7 9 9 0 4 3 2 1 6 1 5 2 1 8 5 8 1 6 1 3 4 2 F 2 4 0 M C T 1 9 1 7 9 7 2 0 1 3 4 3 4 1 6 1 3 1 1 9 1 4 2 F 8 4 0 M C T 3 9 2 7 1 8 4 0 1 0 5 3 4 3 2 6 6 3 6 1 3 9 2 4 1 4 3 2 2 6 1 5 2 1 6 1 1 0 1 7 1 9 1 4 2 ...

Page 5: ...M C T 4 1 5 5 6 3 6 1 3 9 2 6 1 5 1 2 1 8 7 4 T I U D N O C 4 1 1 D N A 4 3 R O F S T U O K C O N K F 8 4 0 M C T 4 3 2 6 6 3 6 1 3 9 2 2 1 4 1 8 7 4 TCC030 048F OUTLINE REAR E C N A R A E L C E C I V R E S D E D N E M M O C E R K C A B 0 6 E D I S T F E L 0 0 3 E D I S T H G I R 0 4 2 E D I S T N O R F 0 0 3 ...

Page 6: ...t OVER CURRENT PROTECTION The branch circuit feeding the unit must be protected as shown on the unit rating plate POWER WIRING The power supply lines must be run in weathertight conduit to the disconnect and into the bottom of the unit control box Provide strain relief for all conduit with suitable connectors Provide flexible conduit supports whenever vibration transmission may cause a noise probl...

Page 7: ...OR FAN TO OPERATE IN HEATING 7 SOME THERMOSTATS PROVIDE THE G SIGNAL IN THE COOLING MODE ONLY TO PROVIDE THE G SIGNAL IN THE HEATING MODE AN ACCESSORY RELAY IS REQUIRED SEE FIG 3 FOR PROPER CONNECTIONS 8 FOR COOLING ONLY OMIT THE ELECTRIC HEATER ASSOCIATED POWER WIRES AND THE W SIGNAL THERMOSTAT WIRE 9 FIG 4 DEMONSTRATES CONNECTION OF THE TWO STAGE ELECTRIC HEAT THERMOSTAT ACCESSORY ONLY FOR FURTH...

Page 8: ...ection Is the condensate line properly sized run trapped and pitched Is the filter of the correct size and number Is it clean and in place Is the wiring properly sized and run according to the unit wiring diagram Are all the wiring connections including those in the unit tight Has the unit been properly grounded and fused with the recom mended fuse size See Wiring Data Is the thermostat level corr...

Page 9: ...e CC contacts and starts the compressor CPR and the outdoor fan motor ODM When the call for cooling is complete the compressor contactor CC outdoor fan motor ODM and indoor fan relay F is de energized HEATING ELECTRIC HEATERS On a call for heat power from the thermostat is received at W1 which energizes the AH contactor coil The AH contactor closes powering the heater provided all element limits a...

Page 10: ...ical cleaning electrical components and wiring for possible replacement and connection tightness condensate drain for cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for structural integrity the unit for obvious unit deterioration MAINTENANCE PERFORMED BY SERVICEMAN HEATING SEASON Complete the unit inspections and service rou...

Page 11: ...l This limited warranty applies to product installed on or after 10 1 2001 where product is manufactured after 1 1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER IN CONTRACT OR IN NEGLIGENCE EXPRESS OR IMPLIED IN...

Page 12: ...yarelimitedtofurnishing F O B WarrantorfactoryorwarehousereplacementpartsforWarrantor sproductscoveredunderthis warranty Warrantorshallnotbeobligatedtopayforthecostoflostrefrigerant Noliabilityshallattachto Warrantoruntilproductshavebeenpaidforandthenliabilityshallbelimitedsolelytothepurchasepriceof theequipmentunderwarrantyshowntobedefective THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU...

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