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10

18-CD24D1-2

Installer’s Guide

DUCT CONNECTIONS

Air duct systems should be installed in accordance with
standards for air conditioning systems, National Fire
Protection Association Pamphlet No. 90. They should
be sized in accordance with ACCA Manual D or which-
ever is applicable.

Central Furnaces, when used in connection with cooling
units, shall be installed in parallel or on the upstream
side of the cooling coil to avoid condensation in the heat
exchanger. With a parallel flow arrangement, the damp-
ers or other means used to control flow of air shall be ad-
equate to prevent chilled air from entering the Furnace,
and if manually operated, must be equipped with means
to prevent operation of either unit unless the damper is
in full heat or cool position.

On any job, flexible connections of nonflammable material
may be used for return air and discharge connections to
prevent transmission of vibration. Though these units
have been specifically designed for quiet, vibration free op-
eration, air ducts can act as sounding boards and could, if
poorly installed, result in vibration to the annoyance
level.

When the Furnace is located in a utility room adjacent
to the living area, the system should be carefully de-
signed with returns to minimize noise transmission
through the return air grille. Although these Furnaces
are designed with large blowers operating at moderate
speeds, any blower moving a high volume of air will
produce audible noise which could be objectionable
when the unit is located very close to a living area.  It is
often advisable to route the return air ducts under the
floor or through the attic.  Such design permits the in-
stallation of air return remote from the living area (i.e.
central hall).

When the Furnace is installed so that the supply ducts
carry air circulated by the Furnace to areas outside the
space containing the Furnace, the return air shall also
be handled by a duct(s) sealed to the Furnace and termi-
nating outside the space containing the Furnace.

Where there is no complete return duct system,
the return connection must be run full size from
the Furnace to a location outside the utility
room, basement, attic, or crawl space.

Do NOT

 install return air through the back of the Fur-

nace cabinet.

Confined spaces are installations with less than 50 cu.
ft. of space per 1000 BTU/ hr input from all equipment
installed.  Confined space is defined in Figure 9.  Air for
combustion and ventilation requirements can be sup-
plied from inside the building as in Figure 10 or from
the outdoors, as in Figure 11.

3. The following types of installations will 

require

 use

of OUTDOOR AIR for combustion, due to chemical
exposures:
* Commercial buildings
* Buildings with indoor pools
* Furnaces installed in commercial laundry rooms
* Furnaces installed in hobby or craft rooms
* Furnaces installed near chemical storage areas.
Exposure to the following substances in the com-
bustion air supply will also require OUTDOOR
AIR for combustion:
* Permanent wave solutions
* Chlorinated waxes and cleaners
* Chlorine based swimming pool chemicals
* Water softening chemicals
* Deicing salts or chemicals
* Carbon Tetrachloride
* Halogen type refrigerants
* Cleaning solvents (such as perchloroethylene)
* Printing inks, paint removers, varnish, etc.
* Hydrochloric acid
* Cements and glues
* Antistatic fabric softeners for clothes dryers
* Masonry acid washing materials

TABLE 3

MINIMUM FREE AREA IN SQUARE INCHES

EACH OPENING (FURNACE ONLY)

Furnace

Maximum

BTUH/INPUT

Rating

Air

From

Inside

Air From Outside

Vertical

 Duct

Horizontal

 Duct

60,000
80,000

100,000
120,000
140,000

100
100
100
120
140

15
20

25
30
35

30
40
50
60
70

2. All air from outdoors as in Figure 11: The confined

space shall be provided with two permanent open-
ings, one commencing within 12 inches of the top
and one commencing within 12 inches of the bot-
tom of the enclosure.
The openings shall communicate directly, or by
ducts, with the outdoors or spaces (crawl or attic)
that freely communicate with the outdoors.  Refer
to Table 3, for minimum open areas required.

CONFINED

LESS THAN 50 CU. FT.
PER 1000 BTU/HR. INPUT
ALL EQUIP INSTALLED

Figure 9

NOTE: Extended warranties are NOT available in some
instances.  Extended warranty does NOT cover repairs
to equipment installed in establishments with corro-
sive atmospheres, including but limited to, dry clean-
ers, beauty shops, and printing facilities.

Summary of Contents for AUD2B060AFV32A

Page 1: ...degree or level of seriousness associated with a particular hazard The signal words for safety markings are WARNING and CAUTION a WARNING indicates a potentially hazardous situation which if not avoid...

Page 2: ...ected to the venting system properly vents where tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas fired burning appliance to their previous conditions of...

Page 3: ...NET FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH 8 A gas fired Furnace for installation in a residential garage must be installed as specified in Location an...

Page 4: ...he builder or the installer However before the Furnace is moved into place be sure to consider the following requirements 1 Is the location selected as near the chimney or vent and as centralized for...

Page 5: ...e it must be installed so that the burners and the ig nition source are located not less than 18 inches above the floor and the Furnace must be located or protected to avoid physical damage from vehic...

Page 6: ...NSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DIM E UD2B060AFV32A UD2B080AFV32A UD2B100AFV32A 17 1 2 9 5 8 16 1 4 16 16 UD2C080AFV42A 21 13 1 16 19 3 4 19 1 2 19 1 2 UD2D120AFV52A 24 1 2 15 5 16...

Page 7: ...tart up g Set furnace in place Repeat step a g in reverse or der Do Not put cardboard back in Furnace Inner blower door MUST be put back into place UPFLOW FURNACE CASED COIL SCREWS BOTH SIDES STANDOFF...

Page 8: ...e at least 32 in length to allow for access to service panels If the Furnace is suspended using steel strap it must be sup ported at all four corners and in the middle at the front of the Furnace Figu...

Page 9: ...Z223 1 or Sections 7 2 7 3 or 7 4 of CSA B149 1 Installation Codes and applicable provi sions of the local building codes Special conditions cre ated by mechanical exhausting of air and fireplaces mus...

Page 10: ...run full size from the Furnace to a location outside the utility room basement attic or crawl space Do NOT install return air through the back of the Fur nace cabinet Confined spaces are installations...

Page 11: ...re smoke or unsafe levels of carbon monoxide These devises should be listed by Underwriters Labo ratories Inc Standards for Single and Multiple Station Carbon Monoxide Alarms UL 2034 or CSA Interna ti...

Page 12: ...result in carbon monoxide poisoning or death NOTE The following section does not apply if BAYVENT800B Masonry Chimney Vent Kit is used All instructions with the kit must be followed GENERAL VENTING I...

Page 13: ...ow are desired for com fort use long fan cycles instead of continuous air flow 9 Apply other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest ed...

Page 14: ...for thermostats requiring connection to transformer common terminal 11 Optional humidistat is to be connected between R and BK Factory installed jumper R to BK on the circuit board must be cut if opt...

Page 15: ...delays 9 Optional humidistat is to be connected between R and BK Factory installed jumper R to BK on the circuit board must be cut if optional humidistat is used The jumper must also be cut when apply...

Page 16: ...R SEE NOTE 9 FIELD ADDED JUMPER W1 TO W2 2ND STAGE WILL FIRE 10 MINUTES AFTER 1ST B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAG...

Page 17: ...NOTE 9 W14 JUMPER SEE NOTE 9 From Dwg B342020 Rev 0 B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING 1 ST...

Page 18: ...only non heat pump systems jumper Y to O for proper operation of the delay profiles and the Humidis tat For two compressor or two speed systems jumper Ylo to O The factory installed jumper between R...

Page 19: ...on with liquefied petroleum gases Refer to piping Table 6 for delivery sizes Connect gas supply to the unit using a ground joint union and a manual shut off Valve as shown in Figures 14 and 15 Nationa...

Page 20: ...JOINT GROUND UNION JOINT DRIP LEG DRIP LEG AIR FLOW AIR FLOW The Furnace must be isolated from the gas supply pip ing by closing its individual manual shut off Valve dur ing any pressure testing of th...

Page 21: ...To adjust the Manifold Pressure a Turn off all electrical power to the system b Attach a Manifold Pressure gauge to the outlet pressure tap marked OUT PRESS TAP on White Rodgers gas valve model 36G se...

Page 22: ...56 25 288 46 157 74 97 132 54 26 277 47 153 76 95 136 53 27 267 48 150 78 92 140 51 28 257 49 147 80 90 144 50 TABLE 8 FINAL MANIFOLD PRESSURE SETTINGS inches w c FUEL 2nd Stage Max 1st Stage Max NAT...

Page 23: ...he Gas Valve is energized to permit the flow of gas to the burners After ignition and flame is established the flame control module monitors the flame and supplies power to the Gas Valve until the Com...

Page 24: ...ling that 1st Stage heating requirements are satisfied The Gas Valve will close and the induced draft blower and the whole house air cleaner will be de energized The in door blower motor will continue...

Page 25: ...of 15 seconds for IFC power supply to discharge to 0 volts Failure to follow this warning could result in property damage personal injury or death WARNING Operation with the door removed or ajar can...

Page 26: ...OF FLAME If loss of flame occurs during a heating cycle or flame is not present at the sensor the flame control module will close the Gas Valve The flame control module will then recycle the ignition...

Page 27: ...ELD CHARGER CAUTION FIELD CHARGER PINS ARE SHARP DO NOT BEND FIELD CHARGER PINS WEAR APPROPRIATE GLOVES WHEN HANDLING THE FIELD CHARGER 1 Turn off the Comfort Control and the service dis connect 2 Tur...

Page 28: ...ELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s...

Page 29: ...edge the reset by turning on the Red LED for 2 seconds UX2 DX2 Integrated Furnace Control INTEGRATED FURNACE CONTROL GREEN STATUS LED FLASH CODES Flashing Slow Normal No call for Heat Flashing Fast No...

Page 30: ...ints are tight 6 Make sure secondary drain pan is installed 7 Check power supply for correct requirements per unit nameplate 8 Energize the system and carefully observe its op eration make any necessa...

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