T A B L E O F C O N T E N T S
4
Section No.
Page No.
American IronHorse Vehicle Information ...................2
1-1
Safety ............................................................................6
1-2
Vehicle Specifications ...............................................10
a) Dimensions............................................................10
b) Weight ....................................................................10
c) Fluid Capacities .....................................................10
d) Engine Specifications ...........................................11
e) Transmission Specifications.................................11
f) Drive Train Specifications ......................................11
g) Electrical Specifications........................................12
h) Tire Specifications.................................................13
i) Brake Specifications ..............................................14
j) Fueling & Fuel Specifications ................................14
1-3
Engine Break-In Period..............................................15
Operation: Features, Controls & Indicators
2-1
Ignition Switch............................................................16
2-2
Engine Throttle/Speed Controls ...............................17
2-3
Fuel/Air Mixture Lever (Enrichener) .........................18
2-4
Starting and Stopping Engine...................................19
2-5
Clutch and Gear Shifting...........................................22
2-6
Braking Systems........................................................28
2-7
Turn Signal Indicators & Hazard Function ...............29
2-8
Digital Information Center Indicator Lights..............30
2-9
Digital Information Center.........................................31
2-10 a) Headlight Switch & High Beam Activation ..........33
b) Horn Switch ...........................................................33
2-11 Kick (Jiffy) Stand........................................................34
2-12 Rear/Side View Mirrors .............................................35
2-13 Securing Your Motorcycle..........................................36
2-14 Vehicle Gasoline Tank ...............................................37
2-15 a) Shock Absorbers ...................................................39
b) Vehicle Loading & Accessories ............................39
2-16 Air Ride Suspension ..................................................40
Recommended Inspection & Maintenance Procedures
3-1
a) Introduction ...........................................................42
b) Theory of Maintenance.........................................42
3-2
Rider Checks and Procedures ..................................43
3-3
Professional Technician Inspections &
Maintenance Procedures..........................................44
a) Engine Systems.....................................................45
b) Electrical Systems .................................................45
c) Drive Train Systems...............................................45
d) Fuel, Ignition and Throttle Systems .....................46
e) Braking Systems....................................................46
f) Wheels and Tires....................................................47
g) Suspension System ...............................................47
h) Other Inspections ..................................................47
3-4
a) Road Testing..........................................................48
b) Washing Motorcycle ..............................................48
Detailed Maintenance Procedures
4-1
Engine Lubrication.....................................................49
4-2
Checking and Adding Engine Oil ..............................50
4-3
Changing Engine Oil and Oil Filter............................51
4-4
Transmission Lubrication ..........................................52
4-5
Primary and Rear Drive Belt .....................................54
4-6
Clutch System ............................................................55
4-7
Brake System.............................................................56
4-8
Tires ............................................................................57
AmIronOwnerManual_body_06.qxp 5/22/2006 9:22 AM Page 4
