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Amazone ZA-M Profis Hydro, Operating Manual

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Amazone ZA-M Profis Hydro Operating Manual Download Page 92

 

 

 

Cleaning, maintenance and repairs 

 

 

92  

ZA-M  BAG0040.8  09.15 

 

12.5.1 

Replacing the spreading vanes 

 

WARNING 

Danger of ejection of spreading vanes caused by the uninten-
tional release of fixing bolts and quick-release screw connec-
tions! 

•

 

When replacing the spreading vanes, it is essential to replace 
used self-locking nuts of the fixing bolts with new ones. A used 
self-locking nut no longer has the required clamping force to 
produce a secure screw connection. 

•

 

Ensure that the open side of the disc spring is toward the 
spreading disc before tightening the wing nut. Only in this posi-
tion can the disc spring pretension and secure the quick-release 
screw connection. 

 

 

It is essential to ensure that the spreading vanes are installed correct-
ly! The open side of the U-shaped spreading vane must be facing the 
direction of rotation. 

 
 (1)  Self-locking nut 

 (2)  Washer 

 (3)  Fixing bolt 

 (4)  Quick-release screw connection 

 (5)  Plate spring 

  1.  Release and remove the fixing bolt. 

  2.  Release and remove the quick-release 

screw connection. 

  3.  Replace the spreading vane. 

  4.  Replace the used self-locking nuts of the 

fixing bolts with new ones.  

  5.  Apply the assembly paste (KA059) to the 

screw threads. 

  6.  Secure each spreading vane with a fixing 

bolt, washer and an unused self-locking nut  
so that they can move on the spreading 
disc. 

  7.  Tighten the self-locking nut with a tool to the 

extent that you can still just swivel the 
spreading vane by hand.  

  8.  Install the respective quick-release bolted 

connection, consisting of a round-headed 
screw, plate spring and wing nut. Ensure 
that the open side of the spring plate is 
pointing towards the spreading disc. 

 

 

 

Fig. 51 

 

Summary of Contents for ZA-M Profis Hydro

Page 1: ...anual az ZA M Profis Hydro Fertiliser spreader with hydraulic drive MG3353 BAG0040 8 09 15 Printed in Germany Please read this operating manual before first commissioning Keep it in a safe place for future use en ...

Page 2: ...tself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is ...

Page 3: ...dress AMAZONEN WERKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel E mail Hasbergen 49 0 5405 501 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG3353 Compilation date 09 15 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 2015 All rig...

Page 4: ...man ual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before commissioning the machine Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenan...

Page 5: ...bserved 23 2 15 Safety conscious working 23 2 16 Safety information for users 24 2 16 1 General safety and accident prevention information 24 2 16 2 Hydraulic system 27 2 16 3 Electrical system 28 2 16 4 Fertiliser spreader operation 29 2 16 5 Cleaning maintenance and repairs 29 3 Loading and unloading 30 4 Product description 31 4 1 Overview of subassemblies 31 4 2 Safety and protection equipment...

Page 6: ... technology 69 8 5 Setting the working width 70 8 5 1 Replacing the spreading discs 71 8 5 2 Adjusting the spreading vane positions 72 8 5 3 Checking the working width with the mobile test rig optional 74 9 Transportation 75 10 Use of the machine 76 10 1 Filling the centrifugal broadcaster 77 10 2 Spreading operation 78 10 2 1 Recommendation for working in headlands 81 10 3 Boundary ditch and side...

Page 7: ...ntervals 99 12 11 3 Inspection criteria for hydraulic hose lines 99 12 11 4 Installation and removal of hydraulic hose lines 100 12 11 5 Checking the hydraulic fluid filter 100 12 11 6 Cleaning the solenoid valves 101 12 12 Checking basic position of sliders 101 12 13 Electric lighting system 101 12 14 Upper and lower link pins 101 12 15 Hydraulic diagram 102 12 16 Screw tightening torques 103 ...

Page 8: ...ed in the operating manual are always seen from the direction of travel 1 3 Diagrams used Handling instructions and reactions Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the handling instructions The reac tion to the handling instructions is given by an arrow Example 1 Handling instruction 1 Machine reaction to handling instruction 1 2 H...

Page 9: ...e state To replace damaged warning pictograms If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the basic workplace safety instructions and acci dent prevention regulations To read and follow the General safety information section of this operating manual To read the Warn...

Page 10: ...e These shall be available to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment ...

Page 11: ...mme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury WARNING Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to sp...

Page 12: ...larly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety inform...

Page 13: ...nstructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate re...

Page 14: ...replacement work Regularly check that bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Constructive changes You may make no changes expansions or modifications to the ma chine without the approval of AMAZONEN WERKE This is also valid when welding support parts Any expansion or modification work shal...

Page 15: ... parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of unreleased spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular When carrying out work on lubrication systems and equipment and Wh...

Page 16: ... how to avoid the danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the warning pictograms is always the same and specifies in the following order 1 A description of the danger For example danger to fingers or hands from moving operating elements due to cutting or cutting off 2 The conseque...

Page 17: ...uctions ZA M BAG0040 8 09 15 17 2 13 1 Positions of warning pictograms and other labels Warning pictograms The following diagrams show the arrangement of the warning picto grams on the machine Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 ...

Page 18: ...MD 078 Risk of contusions for fingers or hands through accessible moving machine parts In these cases there is a danger of extremely serious injuries leading to the loss of body parts such as fingers or hands Never reach into the danger area when the trac tor engine is running with cardan shaft hydraulic system connected MD 079 Danger from materials or foreign objects that are thrown from or eject...

Page 19: ...n cause extremely serious injuries to the arm or upper torso Never open or remove protective devices from driven machinery as long as the tractor engine is running with the PTO shaft connected hydraulic drive engaged or as long as the tractor engine can be unin tentionally started with the PTO shaft con nected hydraulic drive engaged MD 089 Risk of crushing of whole body in the danger area of susp...

Page 20: ...with the PTO shaft connected hydraulic drive engaged or as long as the tractor engine can be unin tentionally started with the PTO shaft con nected hydraulic drive engaged MD 095 Read and follow the operating manual and safety information before starting up the machine MD 096 Danger due to escaping high pressure hy draulic fluid which can penetrate the body through the skin danger of infection Thi...

Page 21: ...n beside the tractor ο if you are outside of the danger area between the tractor and the machine MD 100 This symbol indicates lashing points for fastening load supporting devices when loading the ma chine MD 102 Danger for the operator from unintentional starting and rolling during intervention in the machine e g when carrying out installation work adjustments troubleshooting cleaning or repairs T...

Page 22: ...ntal movement of unse cured machine parts These dangers can cause extremely serious and potentially fatal injuries Secure moving machine parts using the safety locking device to prevent accidental movement before entering the danger area MD 162 Maximum support load 800kg per transport roll er MD 199 Der zulässige maximale hydraulische Betriebs druck beträgt 210 bar ...

Page 23: ... non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the national general workplace safety and accident prevention regulations are bi...

Page 24: ...onditions the driving characteristics of the tractor and the connected machine Connecting and disconnecting the machine Only connect and transport the machine with tractors suitable for the task When connecting machines to the tractor s three point linkage the attachment categories of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance ...

Page 25: ... ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maxim...

Page 26: ...scribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account Before moving off ensure sufficient side locking of the tractor lower links when the machine is fixed to the three point linkage or lower links of the tractor ...

Page 27: ...the ignition key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and approved use hoses and hose connec ...

Page 28: ...al grounding poses the risk of an explosion Risk of explosion Avoid spark formation and naked flames in the area of the battery The machine can be equipped with electronic components the function of which may be influenced by electromagnetic interfer ence from other units Such interference can pose risks to peo ple if the following safety information is not followed ο If retrofitting electrical un...

Page 29: ...cularly those for attaching the spreading discs and spreading vanes 2 16 5 Cleaning maintenance and repairs Only carry out cleaning maintenance and repair work on the machine when ο The drive is switched off ο The tractor engine has come to a complete stop ο The ignition key has been removed ο The machine connector has been removed from the on board computer Regularly check the nuts and bolts for ...

Page 30: ...ine It is essential to use the marked lashing points for securing load supporting devices if you are loading or unloading the machine with lifting gear Use load supporting devices with a load bearing capacity of at least 500 kg Never enter the area below the raised machine Loading using a lifting crane 1 Lashing points for securing load supporting devices Fig 6 ...

Page 31: ...Product description ZA M BAG0040 8 09 15 31 4 Product description 4 1 Overview of subassemblies Fig 7 ...

Page 32: ...chain drive 14 Protective planks at rear to prevent contact with the rotating spreading vanes 15 Protective planks at side to prevent contact with the rotating spreading vanes 16 Guard and function screen in the hopper to prevent contact with the rotating agitator spiral 17 Upper and lower deflector plates to prevent fertiliser being thrown forward 18 Guard screen in the lower section of the hoppe...

Page 33: ...reflectors 5 2 rear warning signs 6 2 side reflectors Front traffic light kit required for the hopper at tachment L1000 1 2 front warning signs and 2 rear warning signs 2 2 side lights 3 2 direction indicators One additional warning sign on each side in France Connect the lighting system via the connector to the 7 pin tractor socket Fig 9 Fig 10 ...

Page 34: ...s to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use the operator bears the sole responsibility AMAZONEN WERKE assumes no liability whatsoever 4 6 Danger areas and danger points The danger area is the area around the machine in which people can be caught By work movements made by the machine and its tools By materials or foreign b...

Page 35: ... spreading vanes ο Rotating agitator shaft and agitator shaft drive ο Hydraulic actuation of the sliders ο Electric actuation of the dosing sliders When climbing onto the machine being driven If the machine or machine parts are lifted and not secured In the working range of the spreading discs when spreading work is in progress due to grains of fertiliser being thrown out 4 7 Rating plate and CE m...

Page 36: ... 2500 3100 563 1 42 2 76 2 93 1 48 S500 L1000 3000 3100 590 1 56 2 76 2 93 1 48 ZA M 2501 Profis Hydro 2500 3100 563 1 42 2 76 2 93 1 48 ZA M 3001 Profis Hydro 3000 3100 590 1 56 2 76 2 93 1 48 ZA M Profis Hydro Working width m 10 36 depending on spreading disc and type of fertiliser D m 0 62 Distance between the centre of the lower link ball and the centre of gravity of the rear implement Three p...

Page 37: ...nt hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hydraulic fluid circuits of all standard tractor brands Control units feed control unit 1 pressure free return flow max 8 bar return pressure Three point attachment The tractor s lower links must have lower link hooks The tractor s upper links must have upper link hooks 4 10 Noise production data The work...

Page 38: ... is transferred evenly by the agitator shaft from the hopper onto the spreading discs fed out along the spreading vane and dis charged by the spreading discs moving at a speed of 720 rpm Use the setting chart to adjust the fertiliser spreader to the fertiliser being distributed Hydraulic motors drive the spreading discs and the agitator shaft and a hydraulic control block supplies them with oil Bo...

Page 39: ...ng tool Fig 15 For cleaning maintenance or repair purpos es the guard screen in the hopper can be folded up using the unlocking tool Unlocking tool in Fig 16 1 Parking position default position Fig 17 1 Unlock position for folding up the guard screen Opening the guard screen 1 Move the unlocking tool from parking posi tion into unlock position 2 Raise the handle and rotate the unlock tool on the h...

Page 40: ...he OM spreading discs Fig 20 The OM spreading discs 10 16 can be used for working widths of 10 16 m The OM spreading discs 18 24 can be used for working widths of 18 24 m The OM spreading discs 24 36 can be used for working widths of 24 36 m In the ZA M Profis Hydro model hydrau lic motors drive the spreading discs and agita tors Fig 20 Configure the settings using the information in the setting c...

Page 41: ...the Control terminal AMATRON 3 In this case dosing sliders Fig 22 2 operated by setting motors Fig 22 1 release a range of different diameters at the outlet open ings Fig 22 3 Slide gate The slide gates Fig 22 4 serve to open and close the outlet open ings and can be hydraulically operated separately Fig 22 5 via the Control terminal AMATRON 3 ...

Page 42: ... vertical force the weight of the spreader is absorbed by the micrometer located in the weighing cell Fig 23 The horizontal position of the leaf springs and the bearing straps is very important in order to determine the weight accurately Before use a calibration factor is entered for the respective type of fertiliser If the type of fertiliser is unknown a calibration test can still be carried out ...

Page 43: ...e of the fertiliser spreader ZA M there is a check screw set at 2 mm clearance to the weighing frame These check screws prevent the spreader being raised from the weighing frame in event of ground undulations If the screws are set without clearance the weighing result is falsified ...

Page 44: ...he hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor control unit Red Permanent oil circulation Red Pressure free return flow Red Load sensing control line Maximum permissible pressure in oil return 8 bar Therefore do not connect the oil return to the tractor control u...

Page 45: ...connected hydraulic hose lines When coupling the hydraulic hose lines observe the coloured mark ings on the hydraulic plugs Here see Hydraulic connections page 45 Observe the maximum approved hydraulic operating pressure of 210 bar Check the compatibility of the hydraulic fluids before connecting the machine to the hydraulic system of your tractor Do not mix any mineral oils with biological oils S...

Page 46: ...nectors from the hydraulic sockets 3 Safeguard the hydraulic sockets against soiling with the dust protection caps 4 Insert the hydraulic plug into the plug holder 5 8 3 point attachment frame The frame of the ZA M is designed so that it meets the requirements and dimensions of 3 point attachment of Category II 1 Bottom link pin with handle 2 Top link pin 3 Clip pin for securing lower link and top...

Page 47: ...ting recom mendations Through the FertiliserService application for Android and iOS mobile devices From the online FertiliserService See www amazone de Service FertiliserService Using the QR codes shown below you can directly access the AMAZONE website to download the FertiliserService application iOS Android Contact partners in the respective countries 0044 1302 755720 0039 0 39652 100 0036 52 47...

Page 48: ... adjustment can enter the quanti ty factor as an initial value for the calibration factor when calibrating the fertiliser After identification of the fertiliser read the settings from the setting table Shutter position for manual spread rate setting Spreading vane position If you cannot definitively assign the fertiliser to a kind listed in the setting chart the AMAZONE Fertiliser Service will ass...

Page 49: ...it easy to control operate and monitor the machine The spread rate is set electronically The slider position required for a specific spread ing quantity is determined by means of fertiliser calibration The hydraulic functions are operated using the control terminal Open and close the slide gates Reducing the speed of the border side spreading disc allows for border spreading and wedge shaped field...

Page 50: ...llation Removal of transportation device 1 Couple the machine to the tractor 2 Raise the machine with the tractor s hydrau lic system 3 Secure the machine against unintentional starting and unintentional rolling away 4 Support the raised machine so that it can not be lowered unintentionally 5 Steerable brake rollers at front Fig 26 1 ο Install and secure with clip pin Fig 26 2 or ο Remove after ta...

Page 51: ...ted swivellable hopper cover 1 Hand lever 2 Locking automatic Fig 28 Fig 29 5 13 Hopper extensions optional A container volume of up to 3000 l can be achieved by combining the extensions in different ways see Technical data page 36 The implement has a ladder to make it easier to climb into the hopper when extension L1000 is used Fig 30 1 Hopper extension S 2 Hopper extension L 3 Ladder Fig 30 ...

Page 52: ...ant to observe these chapters in the interests of your safety Only couple and transport the machine to with a tractor which is suitable for the task The tractor and machine must comply with the national road traffic regulations The owner operator and the driver user of the vehicle are responsible for complying with the statutory road traffic regula tions Check that the spreading discs are installe...

Page 53: ...f the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total tractor weight tractor axle loads and load capacities as well as the minimum ballast The approved total tractor weight specified in the vehicle documenta tion must be greater than the sum of the Empty tractor weight ballast w...

Page 54: ...chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance between the centre of the lower link connection point and the centre of gravi ty of the front machine mount or front weight centre of gravity distance See technical data of front machine mount ing or fro...

Page 55: ...perating manual in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat G T G G Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table section 6 1 1 7 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat tat V tat t...

Page 56: ...r and insufficient trac tor steering capability and braking power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the approved value there is no front weight if required attached to the tractor for the minimum front ballast GV min Ballast your tractor with weights at the front or rear if the tractor axle ...

Page 57: ...e It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning and repairs ο when the machine is running ο for as long as the tractor engine is running with a connect ed PTO shaft hydraulic system ο when the ignition key is inserted in the tractor and the trac tor engine with the connected turbine shaft hydraulic sys tem could be started unintent...

Page 58: ...draulic system Unscrew the system converting bolt as far as it will go factory setting for trac tors with Open centre hydraulic system contin uous flow system geared pump hy draulics Setting pump with adjustable oil ex traction via the control unit Tighten the system converting bolt as far as it will go opposite to factory setting for tractors with Closed centre hydraulic system con stant pressure...

Page 59: ...g bolt 1 Unscrew the cover 2 Unscrew the system converting bolt to the stop ο factory setting no load sensing operation ο screw in Load sensing operation 3 Fit spacer sleeve no load sensing Fig 32 A Do not fit spacer sleeve load sensing Fig 32 B 4 Fit cover with O ring ...

Page 60: ...efore entering the danger area between the tractor and ma chine when coupling or decoupling the PTO shaft See page 57 WARNING Danger from crushing and impacts between the rear of the trac tor and the machine during coupling uncoupling It is prohibited to operate the tractor s 3 point hydraulic system while persons are present between the rear of the tractor and the machine Only actuate the operato...

Page 61: ...II using reducing sleeves if your tractor has a category III three point linkage Only use the upper and lower link pins provided to couple up the machine original pins Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper and lower link pins against unintentional re lease P...

Page 62: ...ve a clearance of approximately 25 cm between tractor and machine 6 2 Secure the tractor against unintentional starting and unin tentional rolling away For this see the chapter Securing the tractor against unintentional starting and rolling from page 57 6 3 Check whether the universal joint shaft of the tractor is switched off 6 4 Couple the hydraulic hose lines see the chapter Coupling the hydrau...

Page 63: ...or visible damage when uncoupling the machine See the chapter Obligation of operator on page 9 3 Uncouple the machine from the tractor as follows 3 1 Relieve the load from the top link 3 2 Unlock and uncouple the top link hooks from the tractor seat 3 3 Relieve the load from the lower link 3 4 Unlock and uncouple the lower link hooks from the tractor seat 3 5 Draw the tractor approximately 25 cm f...

Page 64: ...pled and raised machine Secure the tractor cabin against entry of other persons to prevent unintentional actuation of the tractor s hydraulic system Please note that the individual spreading properties of the spread material have a significant influence on the lateral distribution and spread rate For this reason the listed setting values should only be considered as a reference The spreading prope...

Page 65: ...t of the tractor if necessary 2 Wait until rotating spreading discs come to a complete standstill if necessary before adjusting the mounting height 3 Direct persons away from the danger zone behind or under the machine 4 Adjust the required mounting height on the field as per the speci fications in the setting chart for the required fertiliser type nor mal or late top dressing 4 1 Raise or lower t...

Page 66: ...0 above the crop If the growth height makes this impossible configure according to the specifica tions for late top dressing 8 2 Setting normal fertilising late top dressing Fig 35 The spreading discs are equipped with spreading vanes as standard and can be used to carry out not only normal fertilising but also late top dressing in cereal crops up to 1 m high 1 Switch off the universal joint shaft...

Page 67: ...k pins in the lower link connections at the bottom if required Fig 36 8 3 Setting the spread rate See the control terminal operating manual The slider position required for the desired spread rate is adjusted electronically via the two rate slides After entering the desired spread rate on the control terminal target rate in kg ha the fertiliser calibration factor must be deter mined spread rate ch...

Page 68: ...ernatively the spread rate check is Fig 37 carried out at the beginning of the spread ing process the calibration factors are measured while spreading the first 200 kg of fertiliser Work menu select Automatic fertiliser cali bration Fig 37 1 carried out continually throughout the spreading process online calibration Machine data menu select Switch on online scales Fig 38 1 Fig 38 Carried out while...

Page 69: ...o spreader discs 2 1 Unscrew the thumb bolt Fig 40 1 se curing the spreader disc and remove the spreader disc from the gearbox shaft 2 2 Screw the thumb bolt back into the gearbox shaft to prevent fertiliser fall ing into the tap hole 3 Hook the collection bucket Fig 40 2 using the brackets Fig 40 3 into the supports Fig 40 4 and Fig 40 5 on the frame Fig 40 Attach bracket to collection bucket Fig...

Page 70: ...ading vanes allow the ad justment of these specific spreading properties of a fertiliser so that the respective fertiliser can be spread over the desired working width Working width Spreading disc pair 10 16 m 18 24 m 24 36 m OM 10 16 OM 18 24 OM 24 36 The primary factors that affect the spreading properties are Granule size Bulk density Surface condition Humidity We therefore recommend the use of...

Page 71: ... shaft of the angle gear 5 Fit another spreading disc 6 Secure the spreading disc by tightening the wing nut Fig 42 When fitting the spreading discs do not confuse left and right ο Right spreading disc with engraved R ο Left spreading disc with engraved L The right gearbox shaft has a lock pin Always install the right spreading disc with two grooves here With the equipment of the spreader with con...

Page 72: ...are assigned the scale Fig 43 1 with values from 5 to 28 the longer spreading vanes Fig 43 4 are assigned the scale Fig 43 2 with the values from 35 to 55 ο For the short spreading vane Fig 43 3 read off the set value on the read off edge Fig 43 5 ο For the long spreading vane Fig 43 4 read off the set value on the read off edge Fig 43 6 Swivelling the spreading vanes to a higher scale value Fig 4...

Page 73: ... 2 Release the respective wing nut 4 3 Refer to the setting chart for the short and long spreading vanes 4 4 Swivel the respective spreading vane so that you can read off the required setting on the scale on the read off edge 4 5 Firmly retighten the respective wing nut by hand without a tool Extract from setting chart YARA calcium ammonia nitrate 27 N 4 MgO granular 80006352 Diameter 3 88 mm Bulk...

Page 74: ...of the setting chart are to be considered guideline values as the spreading properties of the different types of fertiliser change We recommend checking the set work ing width of the throw spreader using the mobile fertiliser test rig Fig 44 For more information refer to the operating manual for the mobile test rig Fig 44 ...

Page 75: ...bilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Before transportation fasten the side locking of the tractor lower link so that the connected or coupled machine cannot swing back and forth WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and b...

Page 76: ...the safety equipment has been attached and is in the closed position It is forbidden to open the safety equipment ο when the machine is running ο for as long as the tractor engine is running with a connect ed PTO shaft hydraulic system ο when the ignition key is inserted in the tractor and the trac tor engine with the connected turbine shaft hydraulic sys tem could be started unintentionally WARNI...

Page 77: ...teering and braking power on improper use of the tractor Comply with the maximum load of the connected machine and the approved axle and support loads of the tractor If necessary drive only with a partially filled hopper Remove residues or foreign bodies from the hopper before filling with fertiliser Always fill the hopper with the guard and function screen closed Only a closed guard and function ...

Page 78: ...to the criteria for the replacement of wearing parts in the chapter Replacing spreading vanes and swivel blades page 92 WARNING Danger from materials or foreign objects that are thrown from or ejected by the machine at high speeds Make sure that uninvolved persons are kept well clear of the danger area of the machine in the following situations ο Before you switch on the power for the spreading di...

Page 79: ...o the machine Never climb on the machine when the tractor engine is running Secure the tractor and the machine against unintentional start up and rolling before climbing onto the machine WARNING Danger of being caught and drawn in with driven agitator Never insert any objects through the guard and function screen while the tractor engine is running ...

Page 80: ...unless indicated other wise in the setting chart Always carry out a spread rate check or turn on the online cali bration at the beginning of the spreading process 2 Open the slide gates hydraulically and drive to the spreading area 3 When you have finished spreading 3 1 Close the slide gates 3 2 Activate tractor control unit red and switch off the hydraulic fluid supply for the control block After...

Page 81: ...ted Open and close the sliders for forward tramlines T1 T2 etc and return trips tramlines T3 etc at different distances to the field edge Open the slide gate after entering the tram line at point P1 Fig 46 when the spreader discs are at distance X from the tramline of the headland ο X 1 working width with working widths 18m ο X 1 5 working widths with working widths 18m Close the slide gate before...

Page 82: ...ng the field boundary The fertiliser ordinance specifies the following No fertiliser must be spread within one me tre of the boundary with use of boundary spreading devices No fertiliser must be spread within three metres of the boundary without use of boundary spreading devic es Erosion and wash away e g in surface waters must be prevented Fig 47 Fig 48 Border spreading and ditch spreading To pre...

Page 83: ...en while the tractor en gine is running Never insert any objects through the guard and function screen while the tractor engine is running 1 Switch off the agitator shaft drive 2 Secure the tractor and machine against unintentional starting and rolling away see page 57 3 Remove the spreader discs and screw the thumb nuts back on the gearbox see page 71 4 Place a hopper under each hopper tip 5 Open...

Page 84: ...eneral safety precautions for handling crop protection agents in Germany data sheet No 18 of the Federal Biological Research Centre for Agriculture and Forestry BBA When spreading slug pellets ensure that the outlet opening are always covered with product and make sure to always drive at a constant speed A residue of approx 0 7 kg for each hopper tip remains which is impossible to spread according...

Page 85: ...e eliminating faults on the machine See page 57 Wait for the machine to stop before entering the machine danger area 11 1 Eliminating agitator malfunctions WARNING Danger from crushing shearing and or impact through uninten tional closing of the open unsecured guard and function screen Secure the open guard and function screen so that it cannot move accidentally before carrying out work in this ar...

Page 86: ...art Contact the AMAZONE Fertiliser Service 49 5405 501 111 Both hopper tips do not empty uniformly at the identical slider position Bridging of fertiliser Eliminate cause of bridging R clip in the spiral agitator has shorn off due to overloading Replace R clip Basic settings of the sliders differ Check basic settings of the slid ers Hydraulic cylinders are not open ing or closing Fluid supply at t...

Page 87: ...ol unit Check tractor control unit re pair replace as required The temperature of the hydraulic fluid is too high for a tractor with load sensing system direct oil removal and control line The system converting bolt on the spreader valve block has not been screwed in to the limit stop opposite of factory setting Screw the system converting bolt on the spreader valve block until to reaches the limi...

Page 88: ...t up and rolling before carrying out cleaning maintenance or repair work on the machine when coupling or decoupling the machine See also page 57 WARNING Risk of contusions cutting catching drawing in and knocks through unprotected danger points Mount protective equipment which you removed when cleaning maintaining and repairing the machine Replace defective protective equipment with new equipment ...

Page 89: ...romed components ο Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers ο Always maintain a minimum jet distance of 300mm be tween the high pressure cleaning or steam jet cleaning nozzle and the machine ο The set pressure of the high pressure cleaner steam jet must not exceed 120 ba...

Page 90: ... See page Specialist workshop Spreading vanes Condition check 92 Weekly Every 50 operating hours Component Maintenance work See page Specialist workshop Hydraulic system Condition check 97 X Agitator Visual check with the guard screen closed check whether the spring cotter pin is at hand in the agitator 91 Hydraulic fluid filter Check 100 X As required Component Maintenance work See page Specialis...

Page 91: ... Determine and eliminate the cause and top up the oil Oil filling quantity Angular gearbox 0 15 l SAE 90 gear oil in each case 12 5 Replacing the spreading vanes and swivel vanes The technical condition of the spreading vanes including their swivel blades is essential for uniform lateral distribution of the fertiliser on the field i e forming strips The spreading vanes are made of especially wear ...

Page 92: ...nes are installed correct ly The open side of the U shaped spreading vane must be facing the direction of rotation 1 Self locking nut 2 Washer 3 Fixing bolt 4 Quick release screw connection 5 Plate spring 1 Release and remove the fixing bolt 2 Release and remove the quick release screw connection 3 Replace the spreading vane 4 Replace the used self locking nuts of the fixing bolts with new ones 5 ...

Page 93: ...ed self locking nut no longer has the required clamping force to produce a secure screw connection 1 Self locking nut 2 Plate spring 3 Fixing bolt 4 Plastic disc 1 Release the self locking nut 2 Remove the self locking nuts disc springs and swivel blades from the fixing bolts 3 Ensure that the plastic disc remains on the fixing pin 4 Apply the assembly paste KA059 to the screw threads 5 Mount the ...

Page 94: ...6 Checking the screws of the weigh cell The specified tightening torque for the screws of the weigh cell is 280 Nm Check the tightening torque of the following screws 6 screws of the weighing cell Fig 53 1 2 x 8 screws of the leaf springs Fig 54 1 Fig 53 Fig 54 ...

Page 95: ...pread the micrometer may have become settled or worked into the support block This may displace the leaf springs from the horizontal In this case the micrometer must be reset until the leaf springs and bearing straps are again aligned horizontally Fig 55 Align leaf springs and bearing straps only when the spreader is empty The micrometer is located centrally under the frame of the spreader in the ...

Page 96: ...3 Tighten the lock nut Fig 56 1 Fig 56 Adjustment must be made with the spreader empty 12 9 Taring the spreader If the control terminal does not show 0 kg 5 kg fill weight with the spreader empty the spreader must be retared See operating manual for software AMABUS This may occur for example after the attachment of special accesso ries 12 10 Calibrating the spreader If after filling the retared sp...

Page 97: ...r attempt to plug leaks in hydraulic hose lines using your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediate ly Risk of infection WARNING Danger of unintentional contact with hydraulic fluid Please take the following first aid measures Following i...

Page 98: ...ars Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk poten tial into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in th...

Page 99: ...outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape of the hose or the hose line Both in a depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Damage or deformation of the hose assembly sealing function restricted...

Page 100: ... protective covers Cover sharp edged components ο The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There ...

Page 101: ...basic position of sliders See operating instructions for the Software AMABUS ISOBUS 12 13 Electric lighting system WARNING Replace defective bulbs immediately so that you do not pose a hazard to other motorists and cyclists Replacement of light bulbs 1 Unscrew the sight glass 2 Remove the defective bulb 3 Insert the replacement bulb ensure that the voltage and wattage are correct 4 Insert and scre...

Page 102: ...return flow T red 3 Connection for the load sensing control line LS red 4 Hydraulic motor for the left spreading disc 5 Hydraulic motor for the right spreading disc 6 Hydraulic motor for the agitator shaft 7 Hydraulic cylinder for the left closing gate 8 Hydraulic cylinder for the right closing gate 9 Hydraulic cylinder swivelable hopper cover optional ...

Page 103: ...35 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 4 9 8 4 20 6 40 7 70...

Page 104: ...Tel 49 0 5405 501 0 e mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines and communal units ...

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