Amazone Catros 4001-2TS Operating Manual Download Page 7

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Table of Contents

11.16

Hydraulics diagram ................................................................................................................ 86

11.17

Screw tightening torques ....................................................................................................... 88

Catros BAG0081.10 09.14

Summary of Contents for Catros 4001-2TS

Page 1: ...Catros 5001 2TS Catros 5001 2TS Catros 6001 2TS Catros 6001 2TS Compact Disc Cultivator MG3661 BAG0081 10 09 14 Printed in Germany Please read and follow this operating manual before putting the machine into operation Keep it in a safe place for future use en ...

Page 2: ...ion would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this instr...

Page 3: ... Co KG Postfach 51 D 49202 Phone Fax E mail Hasbergen 49 5405 501 0 49 5405 501 234 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG3661 Compilation date 09 14 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 2014 All rights reserved R...

Page 4: ...y after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before they put the machine into operation Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenance and timely replacement of worn or dama...

Page 5: ...s not observed 22 2 15 Safety conscious working 22 2 16 Safety information for users 23 2 16 1 General safety and accident prevention information 23 2 16 2 Hydraulic system 26 2 16 3 Electrical system 27 2 16 4 Attached machines 27 2 16 5 Cleaning maintenance and repairs 28 3 Loading and unloading 29 4 Product description 32 4 1 Overview of subassemblies 32 4 2 Safety and protection equipment 33 4...

Page 6: ...the outside discs 66 8 5 Scraper 67 9 Transportation 68 9 1 Conversion from operational to transport position 69 10 Use of the machine 71 10 1 Conversion from transport to operational position 72 10 2 Use on the field 73 10 3 Turning at headland 73 11 Cleaning maintenance and repairs 74 11 1 Cleaning 74 11 2 Lubrication regulations 74 11 2 1 Lubricants 75 11 2 2 Lubrication point overview 75 11 3 ...

Page 7: ...Table of Contents 11 16 Hydraulics diagram 86 11 17 Screw tightening torques 88 Catros BAG0081 10 09 14 7 ...

Page 8: ...e always viewed in the direction of travel 1 3 Diagrams used Instructions for action and reactions Tasks to be carried out by the user are presented as numbered in structions Always keep to the order of the instructions The reaction to instructions is given by an arrow Example 1 Instruction for action 1 Reaction of the machine to instruction for action 1 2 Instruction for action 2 Lists Lists with...

Page 9: ...g pictograms If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the basic workplace safety instructions and acci dent prevention regulations To read and understand the section General safety information of this operating manual To read the section Warning symbols and other...

Page 10: ...perator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment or improperly attached or non funct...

Page 11: ...ysical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could incur minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activit...

Page 12: ...on equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety information in this operating manua...

Page 13: ...who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can evaluate ...

Page 14: ...eck all the screw connections for a firm seat On completing maintenance work check the function of safety and protection equip ment 2 10 Constructive changes You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This is also valid when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WE...

Page 15: ...ties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE accepts no liability for damage arising from the use of unapproved spare parts wear parts or auxiliary materials 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular When carrying out work on lubrication systems and ...

Page 16: ...bels The following diagrams show the arrangement of the warning picto grams on the machine Fig 1 Fig 2 Always keep all the warning pictograms of the machine clean and in a legible state Replace illegible warning pictograms You can obtain the warning pictograms from your dealer using the order number e g MD078 16 Catros BAG0081 10 09 14 ...

Page 17: ... danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the warning pictograms is always the same and specifies in the following order 1 A description of the danger For example danger of cutting 2 The consequence of nonobservance of the danger protection instructions For example causes serious i...

Page 18: ...ng Ensure that all other persons also keep a sufficient safety distance from the danger area of the machine as long as the tractor engine is running MD082 Danger of falling from treads and platforms when riding on the machine This danger will cause serious injuries anywhere on the body or death It is forbidden to ride on the machine and or climb the running machine This ban also applies to machine...

Page 19: ...oltage Safety distance from transmission lines up to 1 kV over 1 up to 110 kV over 110 up to 220 kV over 220 up to 380 kV 1 m 2 m 3 m 4 m MD095 Read and understand the operating manual safe ty information before starting up the machine MD096 Danger of infection to the whole body from liquids escaping at a high pressure hydraulic fluid This danger will cause serious injuries over the whole body if ...

Page 20: ...he tractor and the machine against unintentional start up and rolling before any intervention in the machine Depending on the type of intervention read and understand the information in the rele vant sections of the operating manual MD127 The required tyre pressure is 2 5 bar MD174 Danger resulting from the unintentional movement of the machine Causes serious injuries anywhere on the body or death...

Page 21: ...er of crushing the entire body caused by remaining in the swivel range of the draw bar between tractor and attached machine This danger can cause extremely serious and potentially fatal injuries Do not remain in the danger area between tractor and machine while the tractor engine is running and the tractor is not secured against unintentional rolling Instruct anyone in the danger area between trac...

Page 22: ...Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the national general workplace safety and accident prevention regulations are binding Comply with the accid...

Page 23: ...tics of the tractor and the connected machine Connecting and disconnecting the machine Only connect and transport the machine with tractors suitable for the task When connecting machines to the tractor three point hydraulic system the attachment categories of the tractor and the ma chine must always be the same Connect the machine to the prescribed equipment in accordance with the specifications W...

Page 24: ...tand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load of the connecte...

Page 25: ...oaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account Before moving off ensure sufficient side locking of the tractor lower links when the machine is fixed to the three point hydrau lic system or lower links of the tractor Before moving off m...

Page 26: ...n key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE original hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and approved use hoses and hose connec tions are s...

Page 27: ...ollowed ο In the case of retrofitting of electrical units and or compo nents on the machine with a connection to the on board power supply the user must check whether the installation might cause faults on the vehicle electronics or other com ponents ο Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2004 108 EC in the appropriate version and carry th...

Page 28: ...cessary If the machine or parts of the machine are raised secure them against unintentional lowering before cleaning maintaining or repairing the machine When replacing work tools with blades use suitable tools and gloves Dispose of oils greases and filters in the appropriate way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor an...

Page 29: ...e wheel nuts to 325 Nm Fig 3 Loading using a lifting crane WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading Only attach your lifting gear to at the designated points Never remain in or enter the area below a raised unsecured load The minimum tensile strength of each lifting belt must be 200 kg The machine has 5 attachment point...

Page 30: ...nto the low loader The low loader must have the necessary ground clearance Lower the disc rows onto the low loader by slightly raising the chassis Fig 5 Loading onto truck platform Machine is folded out the chassis is raised The draw bar is removed Lower the machine transversely onto the truck platform Fig 6 30 Catros BAG0081 10 09 14 ...

Page 31: ...he tractor fulfils the power re quirements Compressed air brake system You may only move off with the machine connected if the pres sure gauge on the tractor shows 5 0 bar If the machine is to be loaded onto or unloaded from a transport vehi cle it must be coupled to a suitable tractor Loading A person to help with manoeuvring is required for loading Secure the machine according to instructions Th...

Page 32: ...ally at the machine This helps you to understand the machine better 4 1 Overview of subassemblies Fig 7 1 Draw bar with tensioned crosspiece 2 Frame 3 Foldable machine wings 4 1st row of discs 5 2nd row of discs 6 Wedge ring roller 7 Scraper bar for wedge ring roller 8 Swinging chassis 9 Wheel chocks in transport position 10 Hose cabinet 11 Protective cover in the holder 32 Catros BAG0081 10 09 14...

Page 33: ...g locked ο Stop valve in position B hydraulic unfolding unlocked through activation of the cable winch 2 Protective tarpaulin for road travel Attach the protective tarpaulins to the discs Attach the tarpaulin to the folding disc frame at the front and use tensioning ropes to pull it tight to the folding frame at the rear Fig 8 To use the tarpaulins fix Fig 9 to the chassis Fig 9 Catros BAG0081 10 ...

Page 34: ...sportation equipment Fig 10 1 Rear lights brake lights turn indicators red reflectors 2 Warning signs square Fig 11 1 2 limiting lights turn indicators 2 2 warning signs square One additional warning sign on each side in France Connect the lighting system via the connector to the 7 pin tractor socket 34 Catros BAG0081 10 09 14 ...

Page 35: ...ion of travel to right 15 Along the gradient Up the slope 15 Down the slope 15 The intended use also includes Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of AMAZONE original spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use the ope...

Page 36: ...l be valid No one may stand in the machine danger area as long as the tractor engine is running with a connected PTO shaft hydraulic system as long as the tractor and machine are not protected against unintentional start up and running The operating person may only move the machine or switch or drive the tools from the transport position to the operational position or vice versa when there is no o...

Page 37: ...ength mm 6300 6300 6300 Max permitted speed km h 25 25 25 Net weight Catros Catros without roller kg 3190 3250 3300 3620 3405 3790 with cage roller SW kg 3540 3590 3720 4040 3905 4290 with spring band roller RW kg 3930 3990 4160 4480 4425 4810 with wedge ring roller KW 580 kg 3870 3930 4140 4460 4365 4750 with tandem roller TW kg 3860 3920 4100 4420 4315 4700 with tooth packer roller PW 600 kg 392...

Page 38: ...ating pressure 210 bar Tractor pump power At least 15 l min at 150 bar Machine hydraulic fluid Transmission hydraulic oil Utto SAE 80W API GL4 The machine hydraulic transmission fluid is suitable for the com bined hydraulic transmission fluid circuits of all standard makes of tractor Control units Depending on equipment see page 40 Connection fitting between the tractor and the machine The lower l...

Page 39: ...le cultivation directly after threshing seed bed preparation in spring for maize or sugar beet incorporation of catch crops e g yellow mustard The two row disc arrangement ensures soil cultivation and rotavation The trailing wedge ring roller serves to re consolidate the soil and to adjust the depth of the discs The depth setting of the concave discs is carried out using the adjustment spindle or ...

Page 40: ...depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor control unit Yellow Machine lower Double acting raise Blue Machine Fold out Double acting Fold in Green Set working depth Optional Increase Double acting Decrease WARNING Danger of infection from escapi...

Page 41: ...ic plug s into the hydraulic sockets until the hydraulic plug s is are felt to lock Check the coupling points of the hydraulic hose lines for a cor rect tight seat 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic connectors of the hydraulic hose lines be fore you couple the hydraulic hose lines to the tractor 3 Connect the hy...

Page 42: ...raw bar are a component of the entire ma chine and must only be used as a part of this machine Mounting onto another Catros disc cultivator is not permitted chassis raised machine in working position Fig 14 chassis swung down Fig 15 42 Catros BAG0081 10 09 14 ...

Page 43: ... two disc rows is ad justed via the offset slide Fig 17 2 to working depth and speed Adjustment is made with the AMAZONE eccentric pins The working intensity of the discs over the working depth of the disc cultivator can be adjusted The depth is adjusted ο mechanically by means of setting spindles ο hydraulically via tractor control unit green ο The two outside discs are adjustable in vertical dir...

Page 44: ...he front spiral tube roller ο the rear rod roller 3 Tooth packer roller with 500 mm diameter 4 Wedge ring roller with 580 mm diameter The scraper ensures that the spaces be tween the wedge rings are clean 5 Cutting ring roller The cutting ring roller is equipped with an adjust able knife holder Raising the knife holder with increased organic matter content reduces the risk of blocking 44 Catros BA...

Page 45: ...8 8 A2G Fig 21 Risk of blockage with new installation of the arms on the knife holder The arms of the knife holder must be installed on the profile of the roller frame so that they are not located in the soil flow of the levelling unit Border blade optional Border blades generate an improved work pat tern in the border and intermediate areas Assembly Disassembly 1 Remove the linch pin on the last ...

Page 46: ...cidents if the connection between machine and tractor separates Always use ball sleeves with sockets and integral linch pins 5 7 Stand Fig 24 1 Handle 2 Pin During operation or transport Jack fixed in raised position with pin and secured with linch pin With machine uncoupled Jack fixed in lowered position with pin and se cured with linch pin Fig 24 46 Catros BAG0081 10 09 14 ...

Page 47: ...ctor lower link in float position The support wheels must not be used for cornering If necessary lift the machine slightly via the tractor lower link Machines with hydraulic depth adjustment can be adjusted hy draulically at the limit of the working depth without having to ad just the support wheels Setting the working depth Fig 26 Before making the adjustment pull the fastening bolt Fig 26 2 Afte...

Page 48: ...e machine thus relieving the front spacer elements 4 Swivel in and secure the spacer elements again Reduce working depth 1 Actuate tractor control unit yellow Lower the machine thus relieving the front spacer elements 2 Swivel out the front spacer elements starting with both stop washers Fig 26 4 on both booms 3 Actuate tractor control unit yellow Raise the machine thus relieving the rear spacer e...

Page 49: ...e swing compensation when required 1 Open the stop tap Position B 2 Actuate tractor control unit yellow Raise the running gear slightly from the ground 3 Switch tractor control unit yellow to the float position Fig 27 Close the stop tap before road transport Position A Machine in working position with swing compensation Fig 28 Catros BAG0081 10 09 14 49 ...

Page 50: ...make it possible to optimise the penetration of the discs into the soil One set of additional weights corresponds to 4 times 25 kg Install max 2 x 3 sets Mounting the additional weights 1 Mount the holder tube Fig 30 1 with four screws Fig 30 2 on the outside of the boom 2 Screw two additional weights Fig 30 3 onto each holder tube Fig 30 4 and se cure Fig 30 50 Catros BAG0081 10 09 14 ...

Page 51: ...ascent Fig 31 See also the GreenDrill operating manual Fold the access ladder to the transport position before driving Use the step of the ladder as handle 5 12 Safety chain for machines without brake systems Machines without brake systems are equipped with a safety chain according to the regulations in each country The safety chain must be mounted on an appropriate location of the tractor as pres...

Page 52: ... the task The tractor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of contusions cutting catching drawing in and knocks in the area of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic an...

Page 53: ...bjected to at least 20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total tractor weight tractor axle loads and load capacities as well as the minimum ballast The approved total tractor weight specified in the vehicle documenta tion must be greater than t...

Page 54: ...of tractor and front ma chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance between the centre of the lower link connection point and the centre of gravi ty of the front machine mount or front weight centre of gravity distance See technical data of front ...

Page 55: ... in the table Section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 6 1 1 7 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat tat V tat tat H T G T Ente...

Page 56: ... steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if One of the actual calculated values is greater than the approved value There is no front weight if required attached to the tractor for the minimum front ballast GV min Ballast your tractor with weights at the front or rear if the tractor axle load is exceeded on only one axle Specia...

Page 57: ...le weight ο that the permissible total weight of the tractor is observed ο that the approved load capacities of the tractor tyres are not exceeded 6 1 3 Machines without their own brake system WARNING Risk of contusions cuts dragging catching or knocks from insufficient tractor brake power The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connecte...

Page 58: ... is running with the PTO shaft hydraulic system connected ο if the ignition key is in the tractor and the tractor engine can be started unintentionally with the PTO shaft hydraulic system connected ο if the tractor and machine have not each been prevented from unintentionally rolling away by applying their parking brakes and or securing them with wheel chocks ο if moving parts are not blocked agai...

Page 59: ...operator controls for the tractor s three point hydrau lic system only from the intended workstation only if you are outside of the danger area between the tractor and the machine 7 1 Coupling the machine WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use of the tractor You may only connect the machine to tractors ...

Page 60: ...between the tractor and the ma chine through damaged power lines During coupling check the course of the power lines The power lines must give slightly without tension bending or rubbing on all movements of the connected machine may not scour other parts 1 Fit the ball sleeves over the lower link pins of the machine 2 Secure each of the lower link pins with lynch pins to ensure that they do not ac...

Page 61: ... Raise the stand into the transport position 8 Remove the wheel chocks Country specific regulation for machines without brake systems 9 Fasten the safety chain to the tractor as prescribed CAUTION Danger from losing the stability Before starting operations make another check that the jack is locat ed in the transport position Catros BAG0081 10 09 14 61 ...

Page 62: ... Leave the running gear in the transport position 3 Uncouple the machine from the tractor 3 1 Secure the machine against unintentionally rolling away See page 58 3 2 Lower the stand 3 3 Release the lower link 3 4 From the tractor seat unlock the lower link hooks and un couple them 3 5 Pull tractor forward approx 25 cm This will allow more room between tractor and machine and give better access for...

Page 63: ...tional start up and rolling before making adjustments to the machine See Page 58 8 1 Mechanical working depth adjustment The working depth of the discs is set by adjusting the spindle length Use the hand lever with the ratchet to make the adjustment Check the set working depth using the scale Fig 35 1 mounted on the side frame Shorten the spindle set indicator toward 12 Increase the working depth ...

Page 64: ...irection 3 Use the hand lever Fig 36 1 to lengthen or shorten the spindle 4 Secure using the clip pin Fig 36 3 Fig 36 8 2 Hydraulic working depth adjustment optional Actuate tractor control unit green The working depth is set hydraulically using the scale Fig 37 1 Reduce working depth set indicator toward 2 Increase working depth set indicator toward 12 Fig 37 64 Catros BAG0081 10 09 14 ...

Page 65: ...nintentional starting and unintentional rolling away 3 Release clip pins Fig 38 1 4 Insert eccentric pins Fig 38 2 into the desired insertion hole 5 Secure the clip pin Fig 38 CAUTION Crushing hazard between eccentric pin and stop of disc row A preferential insertion hole is marked with an arrow Fig 38 3 Fine adjustment is carried out by rotating the eccentric pin Fig 39 from position 1 to positio...

Page 66: ...isible and follows the 1st disc row Adjust 1st disc row to left Fig 40 Fig 41 Fig 42 8 4 Working depth of the outside discs The raised outside discs at the front right and rear left must be adjusted Use the bearing pin and hub as handle 1 Secure the tractor against unintentional starting and unintentional rolling away 2 Release screw unions Fig 43 1 3 Adjust the side discs in the slot so that no d...

Page 67: ...ntentional rolling away 2 Release the screw Fig 44 1 below the scraper 3 Adjust the scraper in the slotted hole 4 Retighten the screw Fig 44 Wedge ring rollers Do not adjust the distance between stripper and spacer ring to less than 10 mm to avoid excessive wear Tooth packer roller Adjust the distance between the scraper and shaft between 1 to 4 mm Catros BAG0081 10 09 14 67 ...

Page 68: ...sions cutting catching drawing in and knocks when making interventions in the machine through unintentional machine movements On folding machines check that the transport locks are locked correctly Secure the machine against unintentional movements before starting transportation WARNING Risk of contusions cuts dragging catching or knocks from tipping and insufficient stability Drive in such a way ...

Page 69: ... running ma chine 9 1 Conversion from operational to transport position WARNING Instruct persons away from the swivel range of the running gear before folding this up or down Instruct people to leave the swivel area of machine s exten sion arm before you fold the machine s extension arm out or in Align the tractor and machine straight on a flat surface before you fold the machine s extension arm o...

Page 70: ...hine wings completely 4 Remove tarpaulins from parking position on the chassis 5 Place the tarpaulins over the discs Observe the sequence described otherwise machine wings and chassis will collide Catros 6001 2TS Observe maximum transport height of 4 m This is obtained with a ground clearance of 35 cm and a height of the lower links of 50 cm Fig 46 70 Catros BAG0081 10 09 14 ...

Page 71: ...nt stability and tipping of the tractor and or the connected machine Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the driver and the connected machine WARNING Risk of being crushed cut caught drawn in...

Page 72: ... arm out or in Only when the machine is fully raised do the soil cultivating tools have sufficient ground clearance and are thus protected against damage Fig 47 Machine in working position 1 Remove the tarpaulins from the discs 2 Place tarpaulins in parking position on the chassis 3 Raise tractor lower links 4 Unlock the stop valve for preventing unintentional unfolding ac tion via the cable winch...

Page 73: ...t wheels see page 47 10 3 Turning at headland When turning through a curve at the headland the disc rows must be raised to prevent transverse stresses Before turning on headlands Actuate tractor control unit yellow Raise the machine After turning Actuate tractor control unit yellow Work now continues Use at the headland only when the direction of the implement corre sponds to the direction of work...

Page 74: ...aner steam jet or liposoluble agents Observe the statutory requirement for the handling and removal of cleaning agents Cleaning with a high pressure cleaner steam jet Always observe the following points when using a high pressure cleaner steam jet for cleaning ο Do not clean any electrical components ο Do not clean any chromed components ο Never aim the cleaning jet from the nozzle of the high pre...

Page 75: ...son L2 ESSO Beacon 2 SHELL Retinax A 11 2 2 Lubrication point overview Fig 49 Lubrication point Interval h Quantity 1 Roller frame mounting 50 4 2 Chassis hydraulic cylinder 50 2 3 Machine wing hydraulic cylinders 50 4 4 Tensioned crosspiece 50 3 5 Chassis mounting 50 4 6 Machine wing bearings 50 4 7 Spindle 50 4 8 Upper lower coupling points 50 3 Fig 50 Catros BAG0081 10 09 14 75 ...

Page 76: ...0 Nm 79 Axle Check axle bolts Specified tightening torque 210 Nm 79 Wheels Wheel nut check 80 Weekly every 50 working hours Component Servicing work See page Specialist work shop Hydraulic hose lines Check 84 X Roller bearings Visual inspection 79 Wheels Check air pressure 80 Drawbar Check the flange screw con nection Specified tightening torque 620 Nm 78 Every 200 working hours Component Servicin...

Page 77: ...Workshop work Minimum disc diameter 360 mm The discs are replaced with the machine folded out the discs raised the machine secured against unintentional lowering 1 Release the four screws securing the disc 2 Remove the disc 3 Secure the new disc with four screws Fig 51 Fig 52 Fig 53 CAUTION When removing spring suspended elements disc segments remem ber that the parts are under preten sion Use a s...

Page 78: ...e screw union Fig 54 2 of the shifting shaft Fig 54 3 2 Drive the shifting shaft out of the bearing 3 Remove the circlips from the slide bearing 4 Replace the slide bearing 5 Fit the circlips 6 Reinstall the shifting shaft and secure with a screw union Fig 54 11 6 Drawbar Check the bolts for tightness Required tightening torque 620 Nm Fig 55 11 7 Roller Workshop work To replace the roller Fig 56 1...

Page 79: ...arings Check the bolts for tightness Required tightening torque 210 Nm Fig 57 To connect the rollers correctly the clamping bracket and its bolts must be installed according to Fig 57 11 9 Disc carrier fixture Check the bolts for tightness Required tightening torque 210 Nm Fig 58 11 10 Axle 1 Axle bolts with clamping plates Fig 59 Catros BAG0081 10 09 14 79 ...

Page 80: ...ent skills and proper assembly tools Use the jack only at the jacking points indicated 11 11 1 Tyre pressures The required tyre pressure is dependent on ο tyre size ο tyre load rating ο speed of travel The operational performance of the tyres is reduced ο by overloading ο if tyre pressure is too low ο if tyre pressure is too high Check tyre pressures regularly when the tyres are cold i e be fore s...

Page 81: ...operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert 11 12 Lower link pins WARNING Risk of contusions catching and knocks when the machine unexpectedly releases from the tractor Check the lower link pins for visible damage each time you couple the machine Replace lower link pins if there are cl...

Page 82: ...Required tightening torque for lock nut on hydraulic cylinder for folda ble booms 300 Nm Check the screw connections on the hydraulic cylinders Fig 60 1 Check the screw connec tions on the hydraulic cylinders Fig 60 Fig 61 Specified screw in depth Fig 61 Fig 62 Tightening torque 300 Nm Use bolt locking compound KA071 Fig 62 82 Catros BAG0081 10 09 14 ...

Page 83: ...hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE original hydraulic hose lines The hydraulic hose lines should not be used for longer than six years...

Page 84: ...maged hydraulic hose lines immediately 11 14 3 Inspection criteria for hydraulic hose lines For your own safety comply with the following inspection criteria Replace hydraulic hose lines on determining any of the follow ing during the inspection Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations ...

Page 85: ...nfluences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components ο The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that ...

Page 86: ...Cleaning maintenance and repairs 11 16 Hydraulics diagram 1 Chassis hydraulics yellow 2 Folding hydraulics blue Fig 64 86 Catros BAG0081 10 09 14 ...

Page 87: ...Cleaning maintenance and repairs Hydraulics Set working depth green Catros BAG0081 10 09 14 87 ...

Page 88: ...210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 3 4 6 7 9 19 3 39 66 106 162 232 326 247 314 8...

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Page 90: ...5 501 0 Fax 49 5405 501 234 e mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers sowing machines soil cultivation machines and communal units ...

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Summary of Contents for Catros 4001-2TS

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Amazone Catros 4001-2TS, Operating Manual, Page: 7 / 90

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Summary of Contents for Catros 4001-2TS

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