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11

Safety Circuits

A number of safety circuits are employed to ensure safe and proper furnace operation.  These circuits serve to control
any potential safety hazards and, as inputs in the monitoring and diagnosis of abnormal function.  These circuits are
continuously monitored by the integrated control module.

Integrated Control Module

The integrated control module is an electronic device
which regulates all furnace operations.  Responding to the
thermostat, the module initiates and controls normal
furnace operation, and monitors and addresses all safety
circuits.  If a potential safety concern is detected, the
module will take the necessary precautions and provide
diagnostic information through an LED displayed on the
module.

Primary Limit

The primary limit control is located on the partition panel
and monitors heat exchanger compartment tempera-
tures.  It is a normally closed (electrically), automatic re-
set, temperature activated sensor.  This limit guards
against overheating as a result of insufficient conditioned
air passing over the heat exchanger.

Auxiliary Limit

The auxiliary limit control is located on or near the blower
deck and monitors heat exchanger compartment tem-
peratures.  It is a normally closed (electrically), manual
reset, temperature activated sensor.  This limit guards
against overheating as a result of insufficient conditioned
air passing over the heat exchanger.

Rollout Limit

The rollout limit is a normally-closed (electrically),
manual-reset, temperature-activated sensor. It is
mounted on the burner/manifold assembly and monitors
the burner flame.  If there is an improper draw of burner
flames into the heat exchanger, the rollout limit will detect
it and shutdown gas flowing to the burners.

Pressure Switches

The pressure switches are normally-open (closed during
operation), single-pole single-throw, negative air pressure
activated switches.  They monitor the airflow (combustion
air and flue products) through the heat exchanger via
pressure taps located on the induced draft blower and the
coil front cover.  These switches guard against insufficient
airflow (combustion air and flue products) through the heat
exchanger and blocked condensate drain conditions.

Flame Sensor

The flame sensor is a probe mounted to the burner/mani-
fold assembly which uses the principle of flame rectifica-
tion to determine the presence or absence of flame.

PRIMARY LIMIT

ROLLOUT

LIMIT(S)

AUXILIARY LIMIT

(UNDERSIDE OF BLOWER DECK)

CIRCULATOR

BLOWER

BLOWER

DECK

PRESSURE

SWITCH

PRESSURE

SWITCH

FLAME SENSOR

Safety Circuits

Resetting From Lockout

Furnace lockout is characterized by a non-functioning
furnace (circulator blower may be running continuously)
providing a one flash diagnostic LED code.  Lockout
results when a furnace is unable to achieve ignition after
three attempts, or when it has lost flame five times
during a single call for heat.  If the furnace is in “lockout”,
it may be reset by any of the following methods:
1. One hour automatic reset.  Control will automatically

reset itself and attempt to resume normal operations
following a one hour lockout period.

2. Power interruption.  Interrupt 115 volt power to the

furnace for between 0 and 20 seconds.

3. Thermostat cycle.  Interrupt thermostat signal to the

furnace for between 0 and 20 seconds.

If the condition which originally caused the lockout still
exists, the control will return to lockout.  If your furnace
frequently locks out, a problem exists which must be
corrected.  Contact a qualified servicer.

Summary of Contents for GULA

Page 1: ...omfort Quality Trust Heating Air Conditioning GULA Gas Fired Warm Air Furnace User s Information Manual 10318826 October 2002 You have purchased a high efficiency gas fired warm air residential furnac...

Page 2: ...Single Pipe 6 Flue Pipe and Condensate Drainage 7 Indoor Humidity 7 For Propane LP Gas Installations Only 8 Operating Your Furnace 9 Furnace Operation 9 Thermostat Functions 9 Integrated Control Modu...

Page 3: ...PERSONNEL As a professional installer you have an obligation to know the product better than the customer This includes all safety precautions and related items Prior to actual installation thoroughly...

Page 4: ...ection Inlets Alternate 17 CoilFrontCoverPressureTap 18 Coil Front Cover Drain Port 19 DrainLinePenetrations 20 DrainTrap 21 Blower Door Interlock Switch 22 Capacitor 23 IntegratedControlModule with f...

Page 5: ...safe and dependable service providing it is properly installed and main tained However abuse and or improper use can shorten the life of the furnace and create hazards for you the home owner WARNING T...

Page 6: ...s produced when fuel is not burned completely or when the flame does not receive sufficient oxygen Be aware of these air starvation signals which indicate conditions that may result in carbon monox id...

Page 7: ...ure Example At 40 relative humidity the air could hold 2 1 2 times as much moisture 2 5 x 40 100 before becoming saturated The colder the air the less moisture it can hold As air is warmed its ability...

Page 8: ...nace is installed in a basement an excavated area or a confined space it is strongly recommended to contact a propane supplier to install a gas detecting warning device in case of a gas leak Since pro...

Page 9: ...ype allows for a different temperature at night or during the day when no one is at home Programmable thermostats will allow for more control and tailoring of the heating and cooling functions The lev...

Page 10: ...e ON OFF switch to the ON position 9 Replace the burner compartment door 10 Open the external manual gas shut off valve 11 Turn on the electrical power to the furnace 12 Adjust the thermostat to a set...

Page 11: ...eat exchanger the rollout limit will detect it and shutdown gas flowing to the burners Pressure Switches The pressure switches are normally open closed during operation single pole single throw negati...

Page 12: ...ce components are in proper working order and that the heating system functions appropriately Particular attention should be paid to the following items Repair as necessary Flue pipe system Check for...

Page 13: ...ons will use a ductwork or central return grille location To remove filter s from the ductwork or central return grille installation 1 Turn off electrical power to the furnace 2 Remove filter s from d...

Page 14: ...Check to see that the manual gas shut off valve external to the furnace is in the ON position If the valve is in the OFF position turn the gas ON following the start up procedures outlined in the Star...

Page 15: ...iance if any part has been underwater Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been underwat...

Page 16: ...erage Most questions can be answered by your local Amana dealer If you need further information regarding the operation maintenance or service of your furnace contact your dealer If you have other mat...

Page 17: ...17...

Page 18: ...18 is a trademark of Maytag Worldwide N V and is used under license to Goodman Company L P All rights reserved...

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