background image

WIRING DIAGRAMS

Wiring is subject to change.  Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HI

G

H V

O

LT

A

G

E!

DI

SCO

NNE

CT

 AL

PO

W

ER BE

FO

RE

 S

ERV

ICI

NG

 O

R I

NS

TA

LL

IN

G

 T

HI

S

U

N

IT

.  M

U

LT

IPL

E PO

W

ER

 SO

U

R

C

ES M

AY B

E P

R

ESEN

T.

  F

A

IL

U

R

TO

DO

 S

O

 M

AY

 CAUS

E P

RO

PE

RT

Y DAM

AG

E,

 P

ERS

O

NAL

 INJ

UR

Y O

R DE

AT

H

.

145

GSZ11[090-120]3A*

US

E N.E.

C.

 CL

ASS

 2 

WI

RE

NO

TE

S:

1)

 TO

 IN

DOOR U

NIT

 LO

VO

LT

AG

TE

RM

INAL

 BL

OC

IND

OO

TH

ER

MO

ST

AT

.

2)

 CR

AN

KCASE

 HE

AT

ER

 FA

CT

OR

Y INST

A

LLE

OP

TI

ON

.

3)

 USE 

COPPE

CO

ND

UC

TO

RS

 ON

LY

4)

 40V

MI

NI

MU

TR

AN

SF

OR

ME

IS

 RE

Q

UIRED

5)

CO

MM

ON

 SI

DE

 OF

TRAN

SFOR

ME

R MUST

 BE 

GR

OU

ND

ED

01

40

R00

18

- C

OR

YL

BL

RD

O

Y

C

R

SE

NO

TE

 # 

1

YL

/P

----

------ 

YE

LL

OW

 W/

PINK

   

      

    

      

     

HA

SH 

MA

RK

S

CO

MP

ON

EN

CO

DE

-----

------

---- 

   

CO

NT

AC

TO

R

CH

 ---------

---- 

   

CR

AN

KC

ASE 

HE

AT

ER

CM

 ---

------

--- 

   

 OU

TD

OO

FA

MO

TO

R

CO

MP

 ---

----- 

   

CO

MP

R

ESS

OR

DC

 --------

----

-   

 DE

FR

OS

CO

NT

RO

L

DF

------

----- 

   

DE

FR

OS

TH

ER

MO

ST

AT

FC

 -------

------ 

   

FA

CA

PA

CI

TO

R

HV

DR

 -----

--- 

   HI

GH

 VO

LT

AG

DE

FR

OS

RE

LA

Y

IO

 -----

-----

---- 

   IN

TE

RN

AL

 OV

ER

LO

AD

LP

-----

---

---- 

  LO

PR

ES

SU

RE 

SW

IT

CH

LV

DR

 -----

----

    

LO

VO

LT

AG

DE

FR

OS

RE

LA

Y

LV

JB

 -----

----- 

  LO

VO

LT

AG

JU

NC

TI

ON

 BO

X

RV

-------

---- 

  RE

VE

RS

IN

VA

LVE 

CO

IL

CM

-----

------ 

  CO

ND

EN

SE

MO

TO

RE

LA

Y

HP

----

---

---- 

  HI

GH

 PR

ESS

UR

SW

IT

CH

CH

-------

---

-   

CR

ANKC

ASE 

HE

AT

ER

 SW

IT

CH

CO

NT

RO

LS 

SH

OW

WI

TH

 TH

ER

MO

ST

AT

 IN

 'O

FF

' PO

SI

TI

ON

.

W

IR

IN

G

 C

O

DE

FA

CT

O

RY

 W

IRI

NG

HIGH VO

LT

AG

E

LO

VO

LT

AG

E

OP

TI

ON

AL

 HIGH

 VO

LT

AG

E

FI

EL

WI

RI

NG

HIGH VO

LT

AG

E

LO

VO

LT

AG

E

LV

JB

CO

NT

RO

L BO

X

BK

BR

PU

BK

DF

T

YL

/P

K

LP

S

EQ

UIP

ME

NT

GRO

UND

DF

T

W

O-R

V

DC

RV

C

BK

BK

CH

BK

WH

W2

YL

BK

RD

BK

BK

YL

C

T1

L1

T2

L2

T3

L3

PU

PU

RD

FC

PU

BR

PU

3

1

CM

R

BL

BL

BK

BL

/P

K

BL

/P

K

HP

S

RD

BK

BK

CM

R

C

O

LO

C

O

DE

BK 

------

--------- 

BL

AC

K

BL

 -------

-----

--- 

BL

UE

BR 

------

-----

---- 

BR

OW

N

OR -----

---------- 

OR

AN

GE

PK 

------

-------

--- 

PI

NK

PU 

------

----

----- 

PU

RP

LE

RD -----

---

------- 

RE

D

WH

 -----

----

----- 

WH

IT

E

YL

 -------

-------- 

YE

LL

OW

BL

/P

K -

-----

---- 

BL

UE 

W/

PI

NK

   

     

    

      

      

H

ASH 

MA

RK

S

L1

L2

L3

DC

RD

BK

BK

BL

RD

PU

OR

BL

/P

K

WH

T1

C

FC

T3

C

L1

L3

L2

C

T2

CH

Y

PS

1P

S2

CN

T

DF

T

R-

DF

T

C-

RV

DF

1D

F2

O

LP

S

HP

S

W2

Y

O

C

CM

R

RV

C

R

C

OU

TD

OO

PO

WE

SU

PP

LY

SE

RA

TI

NG

 PL

AT

E

2

1

3

CO

MP

L1

L2

L3

CM

CO

MP

S

C

R

CM

YL

YL

/P

K

YL

/P

K

OR

WH

RD

BL

BK

BL

BL

R

DF

1

DF

2

0

0-RV

C-RV

W

LVDR

HVDR

CCR

CNT

0

DF

T

R-

DF

T

R-PS1

Y

Y

C

R

C

C

PS2

RD

RD

RD

RD

SE

NO

TE

 2

SE

NO

TE

 4 

5

(IF 

US

ED

)

NO

TE

 2

SE

NO

TE

 3

SE

NO

TE

 3

INDO

OR

 PO

WE

SUPP

LY

Summary of Contents for ANX

Page 1: ...manual or attempting to install adjust service or repair the equipment specified in this manual without proper training may result in product damage property damage personal injury or death WARNING W...

Page 2: ...DATA 83 CHECKING HIGH EFFICIENCY MOTORS 83 EEM BLOWER REPLACEMENT 84 MBR AR F ELECTRONIC BLOWER TIME DELAY RELAY 85 CHECKING COMPRESSOR 85 RESISTANCE TEST 86 GROUND TEST 86 UNLOADER TEST PROCEDURE 87...

Page 3: ...avoid possible injury explosion or death practice safe handling of refrigerants WARNING The compressor POE oil for R 410A units is extremely susceptible to moisture absorption and could cause compress...

Page 4: ...ENTIFICATION 4 NOMENCLATURE The model and manufacturing number are used for positive identification of component parts used in manufacturing Please use these numbers when requesting service or parts i...

Page 5: ...PRODUCT IDENTIFICATION 5...

Page 6: ...PRODUCT IDENTIFICATION 6...

Page 7: ...PRODUCT IDENTIFICATION 7...

Page 8: ...PRODUCT IDENTIFICATION 8...

Page 9: ...PRODUCT IDENTIFICATION 9...

Page 10: ...PRODUCT IDENTIFICATION 10 All Airhandlers use DIRECT DRIVE MOTORS Power supply is AC 208 240v 60 hz 1 phase...

Page 11: ...Pump R 410A 5 380 415V Three Phase 50 Hz SEER 11 11 SEER 13 13 SEER 14 14 SEER 16 16 SEER 036 3 Tons 048 4 Tons 060 5 Tons 090 7 1 2 Tons 120 10 Tons Nominal Capacity Engineering Major Minor Revision...

Page 12: ...SERS 11 SEER Model Rev Description GSZ11090 AA GSZ11120 AA Introduction of Goodman Light Commercial 11 SEER R 410A Heat Pumps GSZ110903AB GSZ111203AB GSZ110904AB GSZ111204AB 208 230V and 460V 3 Phase...

Page 13: ...g single speed PSC motors removal of low ambient temperature switch ASZ130241BA Release of 2 Ton models converting from 3 8 to 5mm condenser coils ASZ130181AF ASZ130 24 30 1AG Current reversing valve...

Page 14: ...alves ASZ140241AF Smaller B1227315 reversing valve ASZ140 18 30 36 1AG ASZ140241AH ASZC160 42 48 60 1AF Introduction of heat pumps with accumulators crankcase heaters and upgraded defrost control ASZ1...

Page 15: ...Muffler and standardized TXV Compensator using the ASZ18 Seer weldment ASZ160241AD ASZ160 36 60 AE Adds new steel muffler and suction tubes w shock loop ASZ160 24 36 1AF ASZ160 48 60 1AF Sanhua RANCO...

Page 16: ...tor ZP34K5EPFV130 and ZP36K5EPFV130 ANZ13 AMANA BRAND SPLIT SYSTEM N BASE Z R410A HEAT PUMP 13 SEER Model Rev Description ANZ140 18 60 1AA Introduction of ready 15 14 SEER heat pumps to meet the 2015...

Page 17: ...with R 410A DSZ160241AC DSZ16036 48 60 1AB Sanhua RANCO reversing valves DSZ16 DELUXE SPLIT Z R410A HEAT PUMP 16 SEER Model Rev Description DSZ180 1AA Initial release of Deluxe Goodman 2 stage 18 SEE...

Page 18: ...130 VSZ130181AE VSZ130421AF Changed from four piece louver assembly to a two piece louver assembly Added a corner post on 26 and 29 chassis VSZ130361BD VSZ130301AF VSZ130481AE Single phase models with...

Page 19: ...0 18 30 1AD VSZ140361AC Change from copper wound motor to aluminum wound motor VSZ140 24 42 49 1AC Refrigerant Charge Reduction VSZ140241AD Equivalent motor with Aluminum Windings replacing Copper Win...

Page 20: ...pressure switch from liquid line to suction line as a compressor safeguard to prevent low pressure from entering GSZ130 18 42 48 1AF GSZ130301AG GSZ130 36 48 3AD GSZ130484AC Changing from the current...

Page 21: ...requirement GSZ140 18 30 1KB Energy guide update PCBDM160 with new software GSZ140301KC GSZ140361KB Migrating from copper to aluminum motors GSZ140 42 49 1KB Motor change on 3 3 5T 14 SEER 2 2 5T 16 S...

Page 22: ...1 5T Heat Pumps Remove Hard Start Kit GSZ160181BC Equivalent motor with Aluminum Windings replacing Copper Windings GSZ160181BD GSZ160 24 30 1BC GSZ160 36 42 48 60 1BB Switching current Goodman 16SEER...

Page 23: ...SSZ140361BB Changed from four piece louver assembly to a two piece louver assembly Added a corner post on Goodman 26 and 29 chassis SSZ140140 18 30 1AJ SSZ140 19 25 1AC SSZ140 31 37 1AC SSZ140241AM S...

Page 24: ...160 42 60 1AD Added discharge line mufflers Replaced TXV and compensator with flowrator and accumulator SSZ160241AF SSZ160 36 48 1AD SSZ160601AE Sanhua RANCO reversing valves SSZ160241AF SSZ160 36 48...

Page 25: ...uver assembly to a two piece louver plus a corner post on Goodman and value series 26 and 29 chassis GSX130 42 48 1BB New 6 pole motor fan combination GSX130181CA Rotary compressor GSX130421CA GSX1304...

Page 26: ...to those with improved overload protection OLP M K A 5 V Y 2 8 3 N 0 5 o t M K A 5 V X 2 8 3 N 0 5 m o r f r o s s e r p m o c g n i h c t i w S J E 1 8 1 0 3 1 X S G GSX130301LA 13 SEER 2_5T Condense...

Page 27: ...P14K6E scroll compressors GSX140361KC GSX140371KB GSX140421KC GSX140 43 48 60 1KB Refrigerant charge reduction GSX140311KB GSX140371KC GSX140431KC Change from copper wound motor to aluminum wound moto...

Page 28: ...31 37 1AB Equivalent motor with Aluminum Windings replacing Copper Windings GSX160 18 36 42 48 61 1FE GSX160 24 30 1FF GSX160 31 37 1AC Switching current Goodman 16SEER condensers and heat pumps with...

Page 29: ...ter SSX140 18 36 1BC SSX140421CC Changing from the current four piece louver assembly to a two piece louver plus a corner post on Goodman and value series 26 and 29 chassis SSX140 18 36 1BD SSX140421C...

Page 30: ...r safeguard to prevent low pressure from entering SSX16 SPECIAL HIGH FEATURE SPLIT X R410A CONDENSER 16 SEER Model Rev Description DSX160 1AA Initial release of Goodman 2 stage 16 SEER condensing unit...

Page 31: ...piece louver plus a corner post on Goodman and value series 26 and 29 chassis VSX130601BA Condensing units with SmartCoil coils VSX130601BB Changing from the current four piece louver assembly to a tw...

Page 32: ...hing compressor from 50N382XV 5AKM to 50N382YV 5AKM VSX130301LA 13 SEER 2_5T Condenser Rechi Conversion Switch from Copeland compressor to Rechi compressor in 13 SEER 2 5 ton condensers GSX VSX ANX VS...

Page 33: ...ix liq line assy fix wiring diagram change charge qty VSX140 48 60 1AC Create new Motor 0131M00807 Replace 0131M00061 with 0131M00807 VSX140181BB Switching 3 legged and 4 legged compressors in 13SEER...

Page 34: ...130181 as a result of change to Rechi compressor Rechi compressor and associated parts grommets bolts wires associated tubing etc will replace the current compressor and associated parts ANX130301BA 1...

Page 35: ...B ANX140601AB Refrigerant Charge Reduction ANX140 36 37 1AC ANX140 42 43 1AC Refrigerant Charge Reduction ANX140 48 60 1AC Create new Motor 0131M00807 Replace 0131M00061 with 0131M00807 ANX140301BA Ch...

Page 36: ...266 fan motor Low pressure switch removed ASX130181DB ASX130 24 48 1CD ASX130601CC Low pressure switch 013M00082 added updated wiring diagram ASX130 24 48 1CC ASX130601CB Initial release of models wit...

Page 37: ...01BB Low pressure switch relocated from liquid line to suction line as a compressor safeguard to prevent low pressure from entering ASX140 24 36 1CC ASX140421DC ASX140481CB ASX140601BC Initial release...

Page 38: ...8 60 1KB Refrigerant Charge Reduction ASX 140 36 37 42 43 1KC ASX160 24 30 1FC Refrigerant Charge Reduction ASX140 48 60 1KC Create new Motor 0131M00807 Replace 0131M00061 with 0131M00807 ASX140 36 42...

Page 39: ...160311AA ASX160371AA Initial release creates and launches 2 new SKUs in the 16 SEER single stage AC product line ASX160 18 42 1FB Change from copper wound motor to aluminum wound motor ASX160601FC Ref...

Page 40: ...016 0516 0616 0816 1016 AB ACNF300016DC ACNF30 0516 0616 0816 1016 DD ACNF31 0016 0516 0616 0816 1016 AB Creation of new ACNF Minor Rev models to produce coils with non acid etched fins ACNF A SINGLE...

Page 41: ...ARPFcoils using wavy fin with louver enhanced fin AEPF313716AA Introduction of 3 Ton Air Handler units with 3 row coil AEPF A SINGLE PIECE E MULTI POSITION VARIABLE SPEED PAINTED FLOWATER Model Rev De...

Page 42: ...odel blower motor changes from 10X8 to 10X10 ARUF24B14BB Changed 16 Tall 3 Row 6 Cir Coil Assembly to 14 Tall 3 Row 6 Cir Coil Assembly ARUF24B14CA Initial release of model to meet AHRI requirements A...

Page 43: ...A Replaced of existing air handler copper coils and other associated parts with aluminum components and replaced Regal Beloit X 13 motor with Emerson SelecTech motor ASPF A SINGLE PIECE AIR HANDLER S...

Page 44: ...itial release of models with a 2 slab low airflow resistant coil with a fixed speed ECM 53 cabinet size ASPT42C and aspt48C 2 2 models discontinued ASPT33C14AA ASPT39C14AA ASPT49C14AA Upgrade the curr...

Page 45: ...1th St Plant Dayton to Houston MBR AA 1AD Add permanent sealing condensation control upgrades to all MB units and remove high voltage knockouts MBR MODULAR BLOWER AIR HANDLER R MULTI POSITION PSC MOTO...

Page 46: ...r handlers AWUF310 5 8 16AA AWUF321016AA Initial release of higher 14 SEER AWUF series air handlers AWUF300 3 10 16BB AWUF360 5 10 16BB 18 x 20 x 1 filter replaced the 16 x 20 x 1 filter AWUF18F 3 8 1...

Page 47: ...WUT370 516 816 AA AWUT371016AA AWUT is a new lineup of the AWUF wall mounted Electric Heat Air Handlers with a factory installed TXV The lineup will be matched with a 5 8 and 10KW heater 208V 230V and...

Page 48: ...C CAPF3636D6DC CAPF3642C6DC CAPF3642D6DC CAPF3743C6DC CAPF3743D6DC CAPF4860C6DC CAPF4860 Redesign the wrapper for the CAPF to provide increased ease of installation CAPFA1818A6AA CAPFA1818B6AA Replace...

Page 49: ...2318B6BA CAPFA2318C6BA CAPFA2418A6BA CAPFA2418B6BA CAPFA2418C6BA CAPFA2422A6BA CAPFA2422B6BA CAPFA2422C6BA CAPFA2922A6BA CAPFA2922B6BA CAPFA2922C6BA CAPFA3022A6BA CAPFA3022B6BA CAPFA3022C6BA CAPFA3022...

Page 50: ...NFLOW PAINTED CASED FLOWRATOR W TXV Model Rev Description CHPF 6AA Intial release of 13 SEER CHPF horizontal A coil CHPF 6BA Released Burr Oak Louvered Fin in place of the Wavy Fin The rows changed by...

Page 51: ...36 A B 6RDB CAUF3636 C D 6RDB CAUF3642 C D 6RDB CAUF3743 C D 6RDB CAUF4860 C D 6RDB CAUF4961 C D 6RDB CAUF3137B6RAA Manufacturing Location Change from Dayton to Houston Designated by R CAUF36 CA Redes...

Page 52: ...0N6DA Release 13 SEER CSCF slab horizontal coil Converting copper coils maifolds haripins flowrators to aluminum coils Model Rev Description CTPF 6AA Initial release of coated coils CTPF1824 6AB CTPF3...

Page 53: ...bilities providing greater flexibility The MBE MBVC blower cabinets use a variable speed motor that maintains a constant airflow with a higher duct static MBE blower cabinests are approved for applica...

Page 54: ...ant Scroll compressors are more tolerant of liquid refrigerant NOTE Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant continued floodback or flooded star...

Page 55: ...h cooling and possibly heating if desired Unloader Solenoid A nominal 24 volt direct current coil activates the internal unloader solenoid The input control circuit voltage must be 18 to 28 volt ac Th...

Page 56: ...as long as the thermostat subbase is in the cooling position The only exception to this is during defrost For heat pumps during cooling cycle the reversing valve is energized as the room thermostat c...

Page 57: ...mpressor condenser fan motors At the same time contacts RFC close starting the indoor fan motor When the thermostat is satisfied it opens its contacts breaking the low voltage circuit causing the comp...

Page 58: ...ooling the room thermostat energizes G and Y and 24Vac is supplied to Y at the condensing unit and the G terminal on the EBTDR board 1 2 The compressor and condenser fan are turned on and after a 7 se...

Page 59: ...ters during the heating mode This sequenceof operation does not cover those applications 4 1 On a demand for first stage heat with heat pump units the room thermostat energizes G and Y and 24Vac is su...

Page 60: ...X ANX ASX DSX VSX MBE Electronic Blower Time Delay Relay AEPF Air Handler SEQUENCE OF OPERATION This document covers the basic sequence of operation for a typical application with a mercury bulb therm...

Page 61: ...is set for cooling the reversing valve will be in the energized position for cooling 3 1 On a demand for cooling the room thermostat energizes G and Y and 24Vac is supplied to terminals G and Y Y2 of...

Page 62: ...outdoor coil 5 3 If the temperature of the outdoor coil is low enough to cause the defrost thermostat to be closed when the defrost board checks it the board will initiate a defrost cycle 5 4 When a...

Page 63: ...ontain a second heat sequencer HR2 which will control the 3rd and 4th heater elements if available For the 3rd and 4th heater elements to operate on a second stage heat demand the PJ4 jumper on the VS...

Page 64: ...switch 1 and 2 The VSTB will supply 24Vac to Y at the heat pump The compressor will start on low stage and outdoor fan will start on low speed on a Y1 heating demand but the blower motor will deliver...

Page 65: ...described the Heating Operation in section 4 5 2 The defrost control in the heat pump unit checks to see if a defrost is needed every 30 60 or 90 minutes of heat pump operation depending on the selec...

Page 66: ...e notify the local power company in regard to either low or high voltage Unit Supply Voltage Voltage Min Max 208 230 197 253 460 414 506 NOTE When operating electric heaters on voltages other than 240...

Page 67: ...sing a voltmeter check voltage across secondary voltage side of transformer R to C 3 No voltage indicates faulty transformer bad wiring or bad splices 4 Check transformer primary voltage at incoming l...

Page 68: ...y Cooling and 2 and 4 5 and 6 of Fan Relay Heating 2 Using an ohmmeter test between 2 and 4 should read open Test between 5 and 6 should read continuous 3 With power ON energize the relays WARNING Lin...

Page 69: ...ure Control in Cooling Mode 1 Connect refrigerant gages to unit 2 Disconnect power to outdoor unit 3 Remove control panel cover 4 Disconnect black wire from condenser fan motor single stage units or r...

Page 70: ...l sensors and is designed to install directly into the electrical box of any residential condensing unit that has a Copeland Scroll compressor inside Once attached Comfort Alert provides around the cl...

Page 71: ...36 1CA ASX140421DA And ASX140 48 60 1BA Units WARNING High Voltage Disconnect all power before servicing or installing Multiple power sources may be present Failure to do so may cause property damage...

Page 72: ...present go to Flash Code 2 information 4 If low pressure switch present go to Flash Code 1 information Yellow ALERT Locked Rotor 1 Run capacitor has failed Flash Code 4 2 Low line voltage contact uti...

Page 73: ...vaporator blower wiring and connectors Check indoor blower control board Check thermostat wiring for open circuit 3 Evaporator coil is frozen Check for low suction pressure Check for excessively low t...

Page 74: ...ctors Check fan motor for failure or blockage 2 High head pressure Check high pressure switch if present in system Check if system is overcharged with refrigerant Check for non condensable in system 3...

Page 75: ...ch cycling Compressor runs for 12 sec to 15 min followed by a compressor trip lasting between 35 sec to 7 min 4x consecutive or 10x total Red Flash 3 Yellow Off Code4 Yellow Flash 4 Locked rotor Compr...

Page 76: ...tion indicator swings to zero and slowly returns to infinity Start capacitor with bleed resistor will not return to infinity It will still read the resistance of the resistor 2 Shorted indicator swing...

Page 77: ...do not test continuous or a reading is obtained from lead to ground replace the motor Checking Fan and Blower Motor ECM Motors An ECM is an Electronically Commutated Motor which offers many significa...

Page 78: ...st be replaced 5 Using an ohmmeter check the windings for continuity pin to pin If no continuity is indicated the thermal limit over load device may be open Allow motor to cool and retest 16 pin conne...

Page 79: ...1 000 OFF OFF 2 000 ON OFF 1 800 OFF ON 1 600 ON ON 1 200 MBE1200 MBE1600 MBE2000 Electric Heat Operation Table 2 Model Switch 5 Switch 6 CFM OFF OFF 1 200 ON OFF 1 000 OFF ON 800 ON ON 600 OFF OFF 1...

Page 80: ...2 800 OFF ON OFF OFF 1 600 OFF OFF OFF OFF 5 1800 AEPF3036 ON OFF OFF OFF 4 1580 AEPF3137 OFF ON OFF OFF 3 1480 AEPF4260 ON ON OFF OFF 3 1200 ON ON OFF ON 2 1020 Model Switch Switch Nominal Cooling To...

Page 81: ...to motor Unseated pins in w iring harness connectors Erratic CFM command from BK terminal Improper thermostat connection or setting Moisture present in motor control module Check line voltage for vari...

Page 82: ...necting pow er before opening motor Handle electronic motor control w ith care Blow er w on t shut off Current leakage from controls into G Y or W Check for Triac sw itched t stat or solid state relay...

Page 83: ...eplacing motor ensure the belly band is between the vents on the motor and the wiring has the proper drip loop to prevent condensate from entering the motor SPEED STATIC MBR800 SCFM MBR1200 SCFM MBR16...

Page 84: ...e lower control box and move out of the way to give access to the blower assembly 4 Loosen or remove set screw on blower wheel hub and ensure the wheel slides freely on the shaft of the motor 5 Instal...

Page 85: ...the W1 demand is removed the sequencer opens it contacts within 30 to 70 seconds and removes power from the heater element and the blower motor The EBTDR also contains a speedup terminal to reduce the...

Page 86: ...the compressor housing the terminal may be expelled venting the vapor and liquid contents of the compressor housing and system 2 Using an ohmmeter test continuity between terminals S R C R and C S on...

Page 87: ...trol circuit molded plug from the compressor and measure the unloader coil resistance connections on the compressor The solenoid coil should have continuity and not be grounded or have infinite resist...

Page 88: ...prevents liquid slugging or oil pumping on start up A crankcase heater will not prevent compressor damage due to a floodback or over charge condition WARNING Disconnect ALL power before servicing 1 Di...

Page 89: ...s on defrost control board 3 Set thermostat to call for heating System should go into defrost within 21 seconds 4 Immediately remove jumper from test pins 5 Using VOM check for voltage across terminal...

Page 90: ...unit The installation manual supplied with the blower coil or the blower performance table in the service manual shows the CFM for the static measured Alternately the system CFM can be determined by...

Page 91: ...meter test across the fuse link for continuity no reading indicates the link is open Replace as necessary NOTE The link is designed to open at approximately 333 F DO NOT WIRE AROUND determine reason f...

Page 92: ...follow proper procedure may cause property damage personal injury or death WARNING Do not front seat the service valve s with the Compressor open with the suction line of the compressor closed or seve...

Page 93: ...rm due to its fractionation properties but should be Flashed to its gas state before entering the system There is commercially available restriction devices that fit into the system charging hose set...

Page 94: ...bcooling 5 If subcooling is low and superheat is high add charge to raise subcooling to 5 to 7 F then check superheat 6 If subcooling and superheat are high adjust TXV valve to 7 to 9 F superheat then...

Page 95: ...E 059 LA 059 G VSZ140421 KE 061 KD 061 G VSZ140481 KF 065 KE 065 G VSZ140491 KE 065 KD 065 G VSZ140601 KE 065 KD 065 Model Cur Rev Piston Prev Rev Piston ASZ140181 KE 039 KD 039 ASZ140241 KD 047 KC 04...

Page 96: ...ise and the suction temperature will fall 4 If a temperature or pressure change is noticed the expansion valve is operating If no change is noticed the valve is restricted the power element is faulty...

Page 97: ...60 8 6 162 0 57 0 264 0 87 4 366 0 110 4 468 0 129 0 600 0 149 0 62 10 0 164 0 57 7 266 0 87 9 368 0 110 8 470 0 129 3 604 0 149 5 64 11 3 166 0 58 4 268 0 88 4 370 0 111 2 472 0 129 7 608 0 150 1 66...

Page 98: ...88 86 84 82 80 78 308 90 88 86 84 82 80 317 92 90 88 86 84 82 326 94 92 90 88 86 84 335 96 94 92 90 88 86 345 98 96 94 92 90 88 354 100 98 96 94 92 90 364 102 100 98 96 94 92 374 104 102 100 98 96 94...

Page 99: ...system must be cleaned by using the clean up drier method CAUTION Do not allow the sludge or oil to contact the skin Severe burns may result NOTE The Flushing Method using R 11 refrigerant is no longe...

Page 100: ...igned system Single Piece Air Handler External Static To determine proper airflow proceed as follows 1 Using a Inclined Manometer or Magnehelic gauge measure the static pressure of the return duct at...

Page 101: ...d out ductwork Static Pressure Drop Periodic Maintenance Motors Indoor and Outdoor motors are permanently lubricated and do not need additional oiling Cleaning Outdoor Coil 1 Check for oil deposits on...

Page 102: ...or both copper tube and aluminum tube residential cooling coils An alternate cleaning method is to use one of the products listed in the technical publication TP 109 shipped in the literature bag with...

Page 103: ...E O R A N G E Y E L L O W 10kw and Below One Stage Electric Heat RED EMERGENCY HEAT RELAY 1 4 2 BLUE WHITE BLACK BROWN THERMOSTAT OT EHR18 60 2 1 From Air Handler C G W2 R C R W2 O Y From Outdoor Unit...

Page 104: ...From Air Handler C G W2 R C R W2 O Y From Outdoor Unit C G W2 E R O Y Indoor Thermostat W3 W3 B L U E G R E E N W H I T E R E D B R O W N B L U E R E D W H I T E O R A N G E Y E L L O W 15kw and Abov...

Page 105: ...HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 105 Wiring is subje...

Page 106: ...DE RD TR WH 6 BR 5 PLF 4 4 24V 5 SEE NOTE 1 1 2 3 RC HI EM GR WIRING CODE BL EBTDR LO COM NC M1 EBTDR NO 208 240 VOLTS 1 1 PLF PLM L1 PLM 2 L2 M2 PU RC M1 BK BL MEDIUM 3 SPEED BR HIGH EM COM RD LOW IF...

Page 107: ...STAGE HEAT CUT PJ2 ADD OT18 60 TO OTC OT2 2 FOR TWO STAGE ELECTRIC HEAT APPLICATIONS CUT PJ4 USE ONLY ON 15 20 KW MODELS 4 FOR SINGLE STAGE COOLING APPLICATIONS CONNECT THERMOSTAT TO Y Y2 ONLY TAPE OR...

Page 108: ...MOSTATTOY Y2ONLY TAPEORREMOVEY1CONNECTION CONNECTCONDENSINGUNITTOYCON C 6 REDWIRESTOBEONTRANSFORMERTERMINAL3FOR240VOLTSANDONTERMINAL2FOR208VOLTS 1 FORHEATPUMPAPPLICATIONSREMOVEORANGEJUMPERWIREBETWEENO...

Page 109: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUS...

Page 110: ...FORMER FEMALE PLUG CONNECTOR USE MIN 75 C FIELD WIRE R RELAY PLM MALE PLUG CONNECTOR THREE SPEED MOTOR WIRING SELECT MODELS ONLY COM RD LOW EBTDR BK ELECTRONIC BLOWER TIME DELAY RELAY FL FUSE LINK TL...

Page 111: ...ng connections Notes DELAY RELAY RELAY EVAPORATOR MOTOR ELECTRONIC BLOWER TIME TERMINAL BOARD EM EBTDR TB BK RD BL YL BLUE BLACK RED YELLOW COMPONE NT CODE BROWN PURPLE GREEN PU BR GR FEMALE PLUG CONN...

Page 112: ...L 4 OF CR RELAY TO APPROPRIATE TAP AT TB 4 BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY 5 FUSE 3A 250V 3AG CARTRIDGE FUSE RELAY EVAPORATOR MOTOR TERMINAL BOARD R EM TB BK RD BL YL BLUE BLACK RED...

Page 113: ...GINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY USE WIRE THAT CONFORMS TO THE NATIONAL ELECTRIC CODE BL RD BK 4 RD 2 5 1 2 3 4 5 EM C L G N PU WH COMPONENT CODE CR CONTROL RELAY EM EVAPORATOR MOT...

Page 114: ...diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY...

Page 115: ...VOLTS AND ON TERMINAL 2 FOR 208 VOLTS 2 CONFIRM SPEED TAP SELECTED IS APPROPRIATE FOR APPLICATION IF SPEED TAPS NEEDS TO BE CHANGED CONNECT APPROPRIATE WIRE FROM MOTOR TO Y FROM THERMOSTAT CONDENSER S...

Page 116: ...ERMINAL 2 FOR 208 VOLTS LOW VOLTAGE W IRING CONNECT IONS YELLOW TIME DELAY RELAY EVAPORATOR MOTOR ELECTRONIC BLOWER DISCONNECT SWITCH EBTDR DISC EM RD RED BL YL BLUE WH BK WHITE BLACK COM PON EN T COD...

Page 117: ...WITH SINGLE ELEMENT UNITS 4 COLOR CODES BK BLACK BL BLUE BR BROWN GR GREEN PU PURPLE RD RED WH WHITE YL YELLOW PK PINK 5 WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE 6...

Page 118: ...AL 2 FOR 208 VOLTS 2 SEE COMPOSITE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS 3 ASTERISK INDICATES THAT HEATING ELEMENT THERMAL LIMIT RELAY AND INTERCONNECT...

Page 119: ...R WH BK RD BK BL WH WH RD RD BL RD BK BR BK BK BK BK RD RD RD RD GR YL BL BL BL NOTES 1 RED WIRE TO BE ON TRANSFORMER TERMINAL 3 FOR 230 VOLTS AND ON TERMINAL 2 FOR 208 VOLTS 2 CONFIRM SPEED TAP SELEC...

Page 120: ...MOTOR ELECTRONIC BLOWER DISCONNECT SWITCH EBTDR DISC EM RD RED BL YL BLUE WH BK WHITE BLACK COMPO NE NT CODE TL HTR TR R FC GREEN BROWN PURPLE BR GR PU NOTE 3 RELAY FAN CAPAC I T OR THERMAL LIMIT TRAN...

Page 121: ...EDS TO BE CHANG ED CONNECT APPROPRIAT E WIRE FROM MOTOR TO TERMINAL 4 ON RELAY 3 SEE COMPOSITE WIRING DIAGRAMS IN INSTALL ATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS 4 ASTERISK INDICA...

Page 122: ...BR COM XFMR C XFMR R SPEEDUP C NC M1 K1 R G NO K1 USE COPPER OR ALUMINUM WIRE EQUIPMENT GROUND 3 5 2 1 4 TR PC PU L1 L2 BL W BR SR PK G W BR BL PU R BK R R R BK BL BL R 208 240 24V BL R M6 M5 RS2 W BR...

Page 123: ...BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 123 MBE l j l r q a l l o q l q l l q O l q N m g O m...

Page 124: ...LOW VOLTAGE TERMINAL BLOCK INDOOR THERMOSTAT 2 START ASSIST FACTORY EQUIPPED WHEN REQUIRED 3 USE COPPER CONDUCTORS ONLY COM P ALTERNATE DOUBLE POLE CONTACTOR ONLY IO T1 C M A I N R A U X 5 S SR SA 2...

Page 125: ...CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR ST...

Page 126: ...DOOR FAN MOTOR CMR CONDENSER MOTOR REL AY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOSTAT HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST RE...

Page 127: ...FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR START RELAY FOR COMPRESSOR OPTIONAL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION T1 L1 T2 L2 ALTERNATE DOUBLE POLE CONTACTOR OUTDO O...

Page 128: ...2 W IRE NOTES 1 TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK INDOOR THERMOSTAT 2 START ASSIST FACTORY EQUIPPED WHEN REQUIRED 3 USE COPPER CONDUCTORS ONLY C OM P ALTERNATE DOUBLE POLE CONTACTOR ONLY IO T1...

Page 129: ...RESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL S R START RELAY FOR COMPRESSOR OPTIONAL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION T1 L1 T2 L2 ALTERNATE DOUBLE POLE CONTACTOR...

Page 130: ...WIR ING CODE F ACTOR Y W IR ING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE F IE LD W IR ING HIGH VOLTAGE LOW VOLTAGE C C PU YL YL SC RD BL RD YL RD RD BK BK BK C T1 L1 T2 L2 RCCF F C HERM YL YL B...

Page 131: ...R CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR START RELA...

Page 132: ...BL L2 T2 L1 T1 C RCCF BR SR 5 2 1 BK YL BL IO CM AUX MAIN PU YL PK LPS EQUIPMENT GROUND DF1 DF2 CH LVDR R CNT INDOOR POWER SUPPLY DFT C Y DC DFT WH W2 DC HPS O C RVC W2 R HVDR YL PK RD BK BK BL CHS R...

Page 133: ...B CONTROL BOX SC RD BL L2 T2 L1 T1 C RCCF BR SR 5 2 1 BK YL BL IO CM AUX MAIN PU YL PK LPS EQUIPMENT GROUND DF1 DF2 CH LVDR R CNT INDOOR POWER SUPP LY DFT C Y DC DFT WH W2 DC HPS O C RVC W2 R HVDR YL...

Page 134: ...T1 C RCCF BR SR 5 2 1 BK YL BL IO CM AUX MAIN PU YL PK LPS EQUIPMENT GROUND DF1 DF2 CH LVDR R CNT INDOOR POWER SUPP LY DFT C Y DC DFT WH W2 DC HPS O C RVC W2 R HVDR YL PK RD BK BK BL CHS R DFT O RV C...

Page 135: ...GROUNDED 4 USE COPPER CONDUCTOR ONLY 5 CRANKCASE HEATER MAY NOT HAVE ADDITIONAL GROUND WIRE 6 CRANKCASE HEATER CRANKCASE HEATER SWITCH ARE FACTORY INSTALLED OPTION 7 ENSURE BLACK COMPRESSOR WIRE IS RO...

Page 136: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUS...

Page 137: ...C ODE C CONTACTOR CADM COMFORT ALERT MODULE CM OUTDOOR FAN MOTOR COMP COMPRESSOR CS COMPRESSOR SOLENOID HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS LOW PR ESSURE SWITCH LVJB LOW VOLTAGE JUNCTION...

Page 138: ...AL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION T1 L1 T2 L2 ALTERNATE DOUBLE POLE CONTACTOR WIRI NG CO D E FACTO RY W IRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD W IRING HIGH VOLTAGE...

Page 139: ...ROLS SHOWN WITH THERMOSTAT IN OFF POSITION WIRING CO DE FACT O R Y W IRI NG HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIE LD W IRI NG HIGH VOLTAGE LOW VOLTAGE CONTROL BOX EQUIPMENT GROUND USE COP...

Page 140: ...STAT IN OFF POSITION W IR ING C OD E F ACTOR Y W IR ING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE F IE LD W IR ING HIGH VOLTAGE LOW VOLTAGE Y YL YL L2 C T2 OUTDOOR POWER SUPPLY SEE RATING PLATE B...

Page 141: ...NLY COMP T1 C T3 T2 FC T3 C L1 L3 M A I N A U X C C BL Y C COL OR C ODE BK BLACK BL BLUE BR BROWN OR ORANGE PU PURPLE RD RED WH WHITE YL YELLOW COMP ONE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP...

Page 142: ...CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR S...

Page 143: ...COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCC RUN C APACITOR FOR COMPRESSOR SA START ASSIST SC START C APACITOR FOR COMPRESSOR OPTIONAL SR START RELAY FOR COMPRESSOR OPTIONAL CH CR...

Page 144: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAU...

Page 145: ...OW VOLTAGE DEFROST RELAY LVJB LOW VOLTAGE JUNCTION BOX RVC REVERSING VALVE COIL CMR CONDENSER M OTOR RELAY HPS HIGH PR ESSURE SW ITCH CHS CRANKC ASE HEATER SWITCH CONTROLS SHOW N W ITH THERMOSTAT IN O...

Page 146: ...OR RELAY CH CRANKCASE HEATER CHS CRANKCASE HEATER SWITCH CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE TH...

Page 147: ...HPS HIGH PRESSURE SWITC H FC FAN CAPACITOR HVDR HIGH VOLTAGE DEFROST RELAY IO INTERNAL OVERLOAD LPS LOW PRESSURE SWITCH LVDR LOW VOLTAGE DEFROST RELAY LVJB LOW VOLTAGE JUNCTION BOX RVC REVERSING VALV...

Page 148: ...DOOR FAN MOTOR CMR CONDENSER MOTOR REL AY COMP COMPR ESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE TH ERMOSTAT HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST...

Page 149: ...SSOR OPTIONAL CONTROLS SHOWN WITH THERMOSTAT IN OFF POSITION OUTDOOR POWER SUPPLY SEE RATING PLATE WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE L...

Page 150: ...RPLE RD RED WH WHITE YL YELLOW YL PK YELLOW PINK STRIPE CONTROL BOX C OM PO NE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS LOW PRESSURE...

Page 151: ...OR ORANGE PU PURPLE RD RED WH WHITE YL YELLOW YL PK YELLOW PINK STRIP CONTROL BOX COMP ONE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS L...

Page 152: ...ACTOR CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LPS LOW PRESSURE SWITCH LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN...

Page 153: ...Y CH CRANK CASE HEATER CHS CRANKCASE HEATER SWITCH CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMP RESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOS...

Page 154: ...OR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOSTAT HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST RELAY...

Page 155: ...Y FOR COMPRESSOR OPTION AL CONTROLS SHOWN WITH THERMOST AT IN OFF POSITION OUTDOOR POW ER SUPPLY SEE R ATING PL ATE WIR ING C ODE FA C TO RY WI RI N G HIGH VOLT AGE LOW VOLTAGE OPTIONAL HIGH VOLT AGE...

Page 156: ...LE RD RED WH WHITE YL YELLOW CONTROL BOX COMP ONE NT CO DE C CONTACTOR CM OUTDOOR FAN MOTOR COMP COMPRESSOR IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA...

Page 157: ...X MAIN COMP SC RD BL RCCF F C HERM YL YL YL BR RD PU YL RD SR 5 2 1 BK YL BL RD YL BL RD RD BK BK BK C T1 L1 T2 L2 RD IF USED EQUIPMENT GROUND T1 L1 T2 L2 PU BR BK MAIN AUX CM IO GR YL GREEN YELLOW OT...

Page 158: ...COMPRESSOR HPS HIGH PRESSURE SWITCH IO INTERNAL OVERLOAD LVJB LOW VOLTAGE JUNCTION BOX RCCF RUN CAPACITOR FOR COMPRESSOR FAN SA START ASSIST SC START CAPACITOR FOR COMPRESSOR OPTIONAL SR START RELAY F...

Page 159: ...ANKCASE HEATER SWITCH CM OUTDOOR FAN MOTOR CMR CONDENSER MOTOR RELAY COMP COMPRESSOR CS COMPRESSOR SOLENOID DC DEFROST CONTROL DFT DEFROST THERMOSTAT DT DISCHARGE THERMOSTAT HPS HIGH PRESSURE SWITCH H...

Page 160: ...ontact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRA...

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