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12

Flexible liners should be hung straight or nearly straight. If it is
spiraled in the chimney and in good condition, it should be rehung.
To do this, break the top seal; pull up and cut off the excess liner
length, and refit the top seal. Use caution when doing this, as the
cut edges of flexible liners may be sharp.

The surfaces of the liner must be physically sound. If gaps or holes
are present, the metal liner must be removed and replaced (Fix 4).
Finally, confirm that the metal liner is the correct size for the
appliances to be installed. Use the GAMA tables and rules.

If a metal liner is not present, a clay tile liner must be present, or
the chimney must be lined (Fix 4).

Use a flashlight and small mirror at the cleanout or vent connec-
tor to inspect the clay tile liner. If any of the following problems
are present:

Tile sections misaligned

Tile sections missing

Gaps between tile sections

Signs of condensate drainage at the cleanout or vent
connectors

Mortar protruding from between tile sections

Use of sewer pipe or drainage pipe rather than an
approved fire clay tile reline the chimney (Fix 4).

Next, measure the size of the liner. It may be possible to do this
from the cleanout. The liner must be at least as large as the mini-
mum size established by the tables in National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest edition and in the National Standard
of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions
and amendments. If the liner is too small or too large, then the
chimney must be relined (Fix 4).

C

HECK

 6 - D

ILUTION

 A

IR

.

If gas-fired appliances are to be vented into a clay tile liner, a
source of dilution air is required.

Dilution air cannot be obtained through:

Induced draft appliances

Natural draft appliances with vent dampers

Sufficient dilution air can ordinarily be obtained through the draft
hood of a natural draft appliance only if the appliance’s vent
connector does not include a vent damper.  If dilution air will not
be available, the chimney must be relined (Fix 4).

C

HECK

 7 - C

OMPLETE

 

THE

 I

NSTALLATION

.

If Checks 1 through 6 have been satisfactory, and the liner is an
acceptable size as determined by the tables in  National Fuel Gas
Code NFPA 54/ANSI Z223.1 - latest edition and in the National
Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest
editions and amendments, then the clay tile liner can probably be
used as a vent for the gas appliances. However, the installer must
keep in mind the following factors which may render the tile liner
unsuitable for use as a vent:

Appliances which burn propane (sometimes referred to as LP (liq-
uefied petroleum)) gas are considered gas-fired appliances.

C

HECK

 3 - C

HIMNEY

 C

ROWN

 C

ONDITION

.

Damage from condensate usually shows up first in the crown. If
any of the following trouble signs are present, the condition of the
crown is not satisfactory:

a) Crown leaning
b) Bricks missing
c) Mortar missing
d) Tile liner cracked
e) No tile liner
f) Salt staining at mortar joints. (White stains, and mortar

becomes sandy and/or erodes.)

For problems a, b, or c, see Fix 3. If problems d, e, or f are present,
see Fix 4. IMPORTANT: It may be necessary to follow both Fix 3 and
Fix 4.

C

HECK

 4 - D

EBRIS

 

IN

 C

LEANOUT

A cleanout (dropleg) must be present such that the upper edge of
the cleanout cover is at least 12 inches below the lower edge of the
lowest chimney inlet opening.

A chimney without a cleanout could become partially blocked by
debris. If no cleanout is present, the chimney must be relined (Fix
4).  Remove the cleanout cover, and examine the cleanout for de-
bris. If significant amounts of any of the following are found:

Fuel oil residue

Bricks

Mortar or sand

Pieces  of the tile liner

Rusted pieces of the metallic liner - reline the chimney
(Fix 4).

C

HECK

 5 - L

INER

 C

ONDITION

.

If a metal liner is present, it must be checked. It cannot be as-
sumed that all existing metal liners are correctly installed and in
good condition.

Remove the lowest existing vent connector, and examine the inside
of the elbow or tee at the base of the liner. A small amount of soot
may be considered acceptable, provided the installer vacuums it
away. If rusted pieces of the liner have collected here, the metal
liner must be removed and replaced (Fix 4).

Next, gently tap the inside of the liner with a Phillips screwdriver.
If the screwdriver perforates the liner, or if the tapping does not
sound like metal hitting metal, the liner must be removed and
replaced (Fix 4).

Remember that all appliances must be vented inside the liner.
Venting one appliance inside the liner and another appliance out-
side the liner is not acceptable.

Next, use a flashlight and small mirror to sight up the liner. B vent
must be supported so as to not come into direct contact with the
chimney walls or tile liner. If it is not, it can probably be rehung so
as to be acceptable. A thimble or fire stop may be helpful here.

Summary of Contents for ADS H8

Page 1: ...Furnaces IO 446C 11 2015 INSTALLATION INSTRUCTIONS FOR M H S 8 GD H S 8 GHS8 GME8 ADS H S 8 AMEH8 GAS FURNACE CATEGORY I is a registered trademark of Maytag Corporation or its related companies and i...

Page 2: ...CHECKS 28 Checking Duct Static 28 Burner Flame 29 SAFETY CIRCUIT DESCRIPTION 29 General 29 Integrated Control Module 29 Primary Limit 29 Auxiliary Limit 29 Rollout Limits 29 Pressure Switches 29 Flame...

Page 3: ...as fired furnace for installation in a residential garage must be installed as specified in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a constructi...

Page 4: ...el aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE Le monoxyde de des carbone peut causer des maladies graves telles que dommages permanents au cerv...

Page 5: ...wl space or garage area provided the garage area is enclosed with an operating door This furnace can be used in the following non industrial commer cial applications Schools Officebuildings Churches R...

Page 6: ...nger failure will result if the cooling unit coil is placed ahead of the furnace TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE DO NOT INSTALL THIS FURNACE IN A MOBILE HOME TRAILER OR...

Page 7: ...tallations Do not install the furnace directly on carpeting tile or other combustible material other than wood flooring NOTE The subbase will not be required if an air conditioning coil is installed b...

Page 8: ...fans fireplaces etc increase the problem by starving appliances for air House depressurization can cause back drafting or improper com bustion of gas fired appliances thereby exposing building occu pa...

Page 9: ...upflow position only NOTE The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DU...

Page 10: ...NEYS CATEGORY IFURNACES ONLY An exterior masonry chimney is defined as a Masonry chimney exposed to the outdoors on one or more sides below the roof line The ability to use a clay lined masonry chimne...

Page 11: ...xtend at least five feet above the highest connected equipment draft hood outlet or flue collar If the chimney does not meet these termination requirements but all other requirements in the checklist...

Page 12: ...en the clay tile liner can probably be used as a vent for the gas appliances However the installer must keep in mind the following factors which may render the tile liner unsuitable for use as a vent...

Page 13: ...port the liner as recom mended by the liner manufacturer Some manufacturers of flexible liners offer an insulation sleeve designed to be added to the liner before it is installed in the chim ney Poure...

Page 14: ...box must be relocated to the left side prior to making electrical connections To relocate the junction box perform the following steps TO PREVENT PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK DISCONN...

Page 15: ...NG NOTE Wire routing must not interfere with circulator blower operation filter removal or routine maintenance Low voltage connections can be made through either the right or left side panel Thermosta...

Page 16: ...line voltage wiring to the inside of the furnace the wiring must conform to all local codes and have a minimum temperature rating of 105 C All line voltage wire splices must be made inside the furnace...

Page 17: ...MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER...

Page 18: ...ace to the building piping by one of the following methods Rigid metallic pipe and fittings Semi rigid metallic tubing and metallic fittings Aluminum alloy tubing must not be used in exterior location...

Page 19: ...efficiency 3 Pressure drop in lines between regulators and between second stage regulator and the appliance Pipe size will depend on length of pipe run and total load of all appliances Complete inform...

Page 20: ...tion and air leakage When the furnace is heating the temperature of the return air entering the furnace must be between 55 F and 100 F When a furnace is installed so that supply ducts carry air circu...

Page 21: ...sure loss greater than 25 W C In some installations the minimum filter size required consult filter sizing chart will not lend itself to a filter installation on the side of the furnace The installati...

Page 22: ...tage heating mode Furnace operates integrated control module monitors safety circuits continuously If low stage delay period expires control will shift operation from low stage heating mode operation...

Page 23: ...lves Push the switch to the OFF position Honeywell valves Slide the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor as some types of gas are heavier t...

Page 24: ...stem 3 Inlet pressure tap connections a Honeywell Valve Remove the inlet pressure Tap plug Install an 1 8 NPT hose barb fitting into the outlet pressure tap b White Rodgers valve Back inlet pressure t...

Page 25: ...s specified If another outlet pressure is required follow these steps 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical power to the system Ga...

Page 26: ...ssure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure use the following procedure 1 Turn OFF gas to furnace at the manual gas sh...

Page 27: ...speed An incorrect temperature rise can cause condensing in or over heating of the heat exchanger Determine and adjust the tempera ture rise as follows The temperature rise must be within the range sp...

Page 28: ...tting the Mode switch to 2 STG allows the furnace to operate at the furnace s highest input AND at an input rate that is 75 of the highest input rate For this mode of operation the furnace operates at...

Page 29: ...rol module INTEGRATEDCONTROLMODULE The integrated control module is an electronic device which con trols all furnace operations Responding to the thermostat the module initiates and controls normal fu...

Page 30: ...five faults detected by the control The control must be in Standby Mode no thermostat inputs to use the feature Depress the pushbutton switch for approximately 2 seconds Release the switch when the L...

Page 31: ...bricated by the manufacturer No fur ther lubrication is required Check motor windings for accumula tion of dust which may cause overheating Clean as necessary FLAME SENSOR QUALIFIED SERVICER ONLY Unde...

Page 32: ...e REPAIR AND REPLACEMENT PARTS When ordering any of the listed functional parts be sure to provide the furnace model manufacturing and serial numbers with the order Although only functional parts are...

Page 33: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate COMPONENT ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Page 34: ...operate Integrated control module diagnostic LED is flashing TWO 2 flashes 2 2FLASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch h...

Page 35: ...termination Correct as necessary Check rollout limit Replace if necessary Check heat exchanger Check induced draft blower for proper performance Replace if necessary Check position of orifice plate he...

Page 36: ...and blue wires connected to transformer Turn power OFF prior to repair Normal operation LED is steady on STEADY Furnace not operating Integrated control module diagnostic LED is flashing EIGHT 8 flash...

Page 37: ...0804B MED 3 5 1736 1708 35 1652 36 1611 37 1540 38 1475 1394 1307 MEDIUM MED LO 3 0 1693 35 1668 36 1459 41 1429 41 1389 43 1339 1274 1204 LOW 2 5 1200 49 1185 50 1180 50 1173 51 1158 51 1125 1125 108...

Page 38: ...ssure 0 1 0 2 0 3 0 4 0 5 Model Heating Speed As Shipped Motor Speed EXTERNAL STATIC PRESSURE Inches Water Column 0 6 Tons AC at 0 5 0 6 0 7 0 8 ESP CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CF...

Page 39: ...MED 4 0 1880 39 1838 40 1794 41 1734 43 1677 44 1568 1510 1401 MEDIUM MED LO 3 5 1659 45 1630 45 1587 47 1537 48 1492 50 1445 1368 1287 LOW 3 0 1472 50 1454 51 1404 53 1366 54 1326 56 1300 1228 1139...

Page 40: ...8 57 1244 60 1193 1134 1084 T3 ORANGE 4 0 1515 49 1487 50 1443 51 1405 53 1369 54 1320 1282 1223 T4 BLUE 4 0 1663 45 1621 46 1598 46 1563 47 1527 49 1482 1443 1396 T5 BLACK 5 0 1795 41 1749 42 1728 43...

Page 41: ...1244 60 1193 1134 1084 T3 ORANGE 4 0 1515 49 1487 50 1443 51 1405 53 1369 54 1320 1282 1223 T4 BLUE 4 0 1663 45 1621 46 1598 46 1563 47 1527 49 1482 1443 1396 T5 BLACK 5 0 1795 41 1749 42 1728 43 169...

Page 42: ...ECT HEATING TEMPERATURE RISE AND THE CORRECT COOLING CFM SEE SPEC SHEET FOR AIR FLOW CHART 4 BLOWER SPEEDS MUST BE ADJUSTED BY INSTALLER TO MATCH THE INSTALLATION INTEGRATED CONTROL INTERNAL TO 2 MANU...

Page 43: ...OW 6 7 8 BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE PU OVERCURRENT PROTECTION DEVICE JUNCTION BOX WARNING SWITCH LINE H DOOR L GND LINE N DISCONNECT N SWITCH TEMP FIELD SPLICE...

Page 44: ...FLASHES OPEN HIGH LIMIT 3 FLASHES PRESSURE SWITCH STUCK OPEN 2 FLASHES PRESSURE SWITCH STUCK CLOSED STEADY ON NORMAL OPERATION OFF CONTROL FAILURE 5 1 FLASH 0 1 2 3 4 PU 6 FLASHES OPEN ROLLOUT OR OPEN...

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