background image

DC Backup UPS

Application, Maintenance and Installation Manual

Revision 1

3

Application

Most equipment uses DC power, even if it is connected to the AC mains. Certain types of equipment used in 
process control, use only 12VDC, which is usually supplied by the AC main via a transformer. The 7021 and 
7025  series allows users of this type of equipment to have “no-break” power no matter what the condition of 
the AC main. The use of the DC backup unit is shown below.

12VDC system supplied only from AC mains and AC UPS

12VDC system supplied by 

7021 and 7025 

 series back-up unit

Figure 3

Figure 3 (AC only supply) shows a load, which is supported by a traditional UPS. Inrush current and power 
factor of the load needs to be factored into the choice of UPS size. Getting the UPS matched to the load 
(particularly in the small, price sensitive categories) is not straightforward. Then there are power spikes and 
load transients to consider. A DC back-up system is a good alternative.

The 7021 and 7025 back-up system provides answers for all the above:

Rugged AC supply, rated to 55C ambient

Load transient tolerant design

3.1

Sizing of UPS

Batteries do not give their full capacity at higher loads, higher temperatures or as they age. As discharge time 
gets smaller the available capacity is reduced. The main requirements are Amps required and backup time.

Amps:

 The current required by the load in Amps.

Time:

 The amount of time required for the power to be supplied to the load so that it can function well. 

Number of hours or part there of. Use the typical, Battery Available Ahr Output chart (figure 3.1) Please 
consult battery manufactures specifications as data may vary from this chart.

18/10/06

7021 and 7025_manual1.doc

Page 3 of 7

AC
UPS

System 
power 
supply

12VDC 
load

7021 and 
7025 

series DC 
backup

12VDC 
load

Summary of Contents for 7021 Series

Page 1: ...algen Model 7021 7025 DC Backup UPS Manual Revision 1 Model 7021 and 7025 Series Amalgen Technologies Pty Ltd 43 Anderson road Mortdale NSW 2223 Australia 18 10 06 7021 and 7025_manual1 doc Page 1 of...

Page 2: ...e of battery when AC returns Amalgen battery management system The above functions are provided in a single unit designed to fit in 19 inch equipment racks Importantly the unit forms a complete soluti...

Page 3: ...rly in the small price sensitive categories is not straightforward Then there are power spikes and load transients to consider A DC back up system is a good alternative The 7021 and 7025 back up syste...

Page 4: ...h battery backup An AC rectifier supplies power to the load and doubles as a battery charger There are 3 modes of operation AC power available In this mode the load is supplied from the AC rectifier T...

Page 5: ...motely via voltage free contacts The following table shows the details CONDITION LOCAL LEDs REMOTE RELAYs Charger OK Green light if OK N O contact closes if OK DC available Green light if Vload over 1...

Page 6: ...the batteries as follows 1 connect RED wire to ve terminal of battery 1 2 connect BLACK wire to ve terminal of battery 2 3 Fit fuse Replacement of batteries follows the same procedure Remote monitori...

Page 7: ...Fusing To be provided external to unit IP rating IP20 DC Voltage 12VDC Nominal 9V to 14 Output is floating from earth Current The current ratings of different models given below Charger Type Constant...

Reviews: