Amada TC-W100A, Operation Manual

Page: 16 / 30

CHAPTER 1: SYSTEM DESCRIPTION
TC-W100A - THERMOCOUPLE WELDER
1-4 990-070
Handpiece Specifications
The Model TC-W100A Handpiece is not supplied with any Wire Clamp Jaw Assemblies. A single Wire
Clamp Jaw Assembly of the proper gauge is required to operate the TC-W100A. Four Wire Clamp Jaw
Assemblies are available for use with different gauge wires. The table below defines which Wire Clamp
Jaw Assembly should be used with each wire diameter size.
Wire Size
AWG
Stock
No.
Model
No.
ID
No.
38-32 10-293-01 TC-W100ACS38 1
31-27 10-294-01 TC-W100ACS31 2
26-23 10-295-01 TC-W100ACS26 3
22-20 10-296-01 TC-W100ACS22 4
Wire Gauge Diameter Specifications
The table below defines the maximum outer jacket insulation size for each wire gauge. It does not refer
to the insulation covering each wire.
Nominal
AWG
Wire Size
Diameter
Max Insulation
Diameter
Nominal
AWG
Wire Size
Diameter
Max Insulation
Diameter
inch mm inch mm inch mm inch mm
38 0.0040 0.1016 0.038 0.97 28 0.0126 0.3200 0.055 1.40
37 0.0045 0.1143 0.038 0.97 27 0.0142 0.3607 0.055 1.40
36 0.0050 0.1270 0.038 0.97 26 0.0159 0.4039 0.124 3.15
35 0.0056 0.1422 0.038 0.97 25 0.0179 0.4547 0.124 3.15
34 0.0063 0.1600 0.038 0.97 24 0.0201 0.5105 0.124 3.15
33 0.0071 0.1803 0.038 0.97 23 0.0226 0.5740 0.124 3.15
32 0.0080 0.2032 0.038 0.97 22 0.0253 0.6426 0.159 4.04
31 0.0089 0.2261 0.055 1.40 21 0.0285 0.7239 0.159 4.04
30 0.0100 0.2540 0.055 1.40 20 0.0320 0.8128 0.159 4.04
29 0.0113 0.2870 0.055 1.40