Amada TC-W100A Operation Manual Download Page 1 | Manualshive

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Amada TC-W100A Operation Manual Download Page 1

THERMOCOUPLE WELDER

TC-W100A

OPERATION MANUAL

990-070 Rev H

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Summary of Contents for TC-W100A

Page 1: ...THERMOCOUPLE WELDER TC W100A OPERATION MANUAL 990 070 Rev H...

Page 2: ...of America Revision Record Revision EO Date Basis of Revision 05 90 Original Manual Release A 19161 02 02 Add Unitek Peco name Update manual B 21443 06 07 Correct error in ToC and update to Miyachi Un...

Page 3: ...onrovia CA 91017 7133 Telephone 626 303 5676 FAX 626 358 8048 e mail info amadaweldtech com The purpose of this manual is to supply operating and maintenance personnel with the information needed to p...

Page 4: ...ed as prescribed in it may expose personnel to electrical hazards After reading this manual retain it for future reference when any questions arise regarding the proper and SAFE operation of the teste...

Page 5: ...1 Standby Power 1 2 Stored Energy Rating 1 2 Welding Speed 1 2 Capacitor Bank 1 2 Line Voltage Regulator 1 2 Turndown Circuit 1 3 Line Failure Turndown 1 3 Weld Fire Lockout 1 3 Power Switch 1 3 Weld...

Page 6: ...ce 4 1 Wire Clamp Jaws 4 1 Handpiece Cable Replacement 4 1 Section II Weld Chamber Maintenance 4 2 CHAPTER 5 SERVICE 5 1 Section I Calibration 5 1 Section II Troubleshooting 5 1 Thermocouple Weld is D...

Page 7: ...within three 3 days of Seller s written notice that the Goods have been delivered to the Shipping Point Buyer shall be responsible for all loading costs including freight and insurance costs and provi...

Page 8: ...of Seller s invoice If Seller does not have Buyer s financial information and has not provided pre approved credit terms for Buyer the payment must be made in cash with order or C O D in US dollars I...

Page 9: ...LITY b WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE c WARRANTY OF TITLE OR d WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY WHETHER EXPRESS OR IMPLIED BY LAW COURSE OF...

Page 10: ...ctly or indirectly separately or as part of any system the Goods or any technical data including processes and Services received from Seller without first obtaining any license required by the applica...

Page 11: ...arbitrator and the two arbitrators so selected shall select the third arbitrator who shall act as presiding arbitrator Notwithstanding the foregoing if the matter under dispute is 500 000 or less ther...

Page 12: ......

Page 13: ...ls Operator safety is ensured through the use of multiple earth ground connections Power Supply Description The Model TC W100A combines capacitor discharge power supply and Tungsten Inert Gas TIG weld...

Page 14: ...aximum number of welds per minute is limited to how fast the Handpiece can be loaded and inserted into the Weld Chamber Capacitor Bank The Capacitor Bank is 18 300 F 5 at 20 C At full rating the Capac...

Page 15: ...h disconnects both sides of the input power line when switched to the OFF position Weld Ready A yellow lamp indicates that the capacitor bank has been charged or discharged to the proper voltage level...

Page 16: ...ecifications The table below defines the maximum outer jacket insulation size for each wire gauge It does not refer to the insulation covering each wire Nominal AWG Wire Size Diameter Max Insulation D...

Page 17: ...olenoid mechanically clamps the Handpiece creating a second earth ground path Physical Dimensions BODY LENGTH 4 inch 10 16 cm BODY DIAMETER 3 4 inch 1 91 cm WIRE CLAMP LENGTH 3 4 inch 1 91 cm WIRE CLA...

Page 18: ......

Page 19: ...R switch is in the OFF position and that the line cord is disconnected If power was previously applied wait one minute to ensure that the Capacitor bank is fully discharged Loosen the four screws whic...

Page 20: ...10 J14 Primary Wiring for 115VAC Models P1 C2 0 005 C1 0 01 CB1 0 03A S1A S1B L2 TO 115VAC SOLENOID VALVE 1 2 3 4 5 T1 6 7 8 9 10 J14 Primary Wiring for 208VAC Models CB2 0 03A P1 C2 0 005 C1 0 01 CB...

Page 21: ...g on the wires preventing weld current from flowing When properly stripped the bare thermocouple wires will be of equal length parallel and free of insulation residue The table below gives the minimum...

Page 22: ...e Clamp Jaw with the flat surface on the upper Handpiece face Tighten the set screw To replace the Lower Wire Clamp Assembly insert the remaining Wire Clamp Jaw into the lower half of the Handpiece Li...

Page 23: ...CKWISE The first weld may be safely made and the READY LAMP will turn ON for subsequent welds Grasp the Handpiece in either hand Slide the black Loading Button back toward the square part of the Handp...

Page 24: ...uch the Arc Button located inside the Weld Chamber a solenoid lightly clamps the Wire Clamp Jaws and then automatically fires the power supply Remove the Handpiece after the thump sound has occurred w...

Page 25: ...particles at a faster rate To clean both Wire Clamps remove them from the Handpiece and place them in an ultrasonic cleaner Add a cleaning solvent such as the Cole Parmer Micro 90 Cleaning Solution W...

Page 26: ...ber If the Arc Button is not periodically resurfaced the weld quality will deteriorate to where a weld cannot be made The buildup rate depends on the number of thermocouple welds made the thermocouple...

Page 27: ...on the thermocouple wires Check gas flow Keep thermocouple in Weld Chamber for one second before removing NOTE A dark residue is normal with type J thermocouples e Thermocouple wires are different len...

Page 28: ...t the telephone number shown in the Foreword of this manual Before calling please obtain the model number and serial number from the identification plate on the rear panel Factory Service Repair We pr...

Page 29: ...E 82178 Puchheim Germany TEL 49 89 839403 0 FAX 49 89 839403 68 AMADA WELD TECH TAIWAN CO LTD Rm 5 2F No 9 Dehui St Zhongshan Dist Taipei 10461 Taiwan R O C TEL 886 2 2585 0161 FAX 886 2 2585 0162 AMA...

Page 30: ...AMADA WELD TECH INC 1820 South Myrtle Ave Monrovia CA 91016 U S A TEL 1 626 303 5676 FAX 1 626 358 8048...

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