Amada TC-W100A Operation Manual Download Page 10

TC-W100A - THERMOCOUPLE WELDER 

990-070 

(b) 

IN NO EVENT SHALL SELLER’S AGGREGATE LIABILITY ARISING OUT OF OR RELATED TO THIS AGREEMENT, WHETHER ARISING OUT OF OR RELATED TO 

BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, EXCEED THE TOTAL OF THE AMOUNTS PAID TO SELLER FOR THE GOODS SOLD 

HEREUNDER.

 

(c) 

ALL WARRANTIES SET FORTH HEREIN, DIRECT OR IMPLIED, ARE VOIDED IF THE INITIAL INSTALLATION AND START-UP OF THE SUBJECT GOOD IS NOT 

SUPERVISED BY AN AUTHORIZED REPRESENTATIVE OF SELLER. AFTER INSTALLATION, ANY RE-ALIGNMENT, RE-CLEANING, OR RE-CALIBRATION, 

PROVIDED THEY ARE NOT RELATED TO A PROVEN DEFECT IN MATERIALS OR WORKMANSHIP, SHALL BE PERFORMED BY AN AUTHORIZED 

REPRESENTATIVE OF SELLERAT THE CURRENT SERVICE RATES.

 

(d) 

WHERE GOODS ARE SUBJECT TO A MOVE TO ANOTHER LOCATION AFTER THE ORIGINAL INSTALLATION HAS BEEN MADE, THE WARRANTY MAY BE 

MAINTAINED ONLY IF SUPERVISED BY AN AUTHORIZED REPRESENTATIVE OF SELLER.  SELLER, FOR A SERVICE CHARGE, WILL ARRANGE FOR AND 

SUPERVISE THE DISCONNECTION, TRANSPORTATION, REINSTALLATION AND START-UP OF THE EQUIPMENT.  CLAIMS FOR DAMAGE IN SHIPMENT ARE 

THE RESPONSIBILITY OF BUYER AND SHALL BE FILED PROMPTLY WITH THE TRANSPORTATION COMPANY.

 

 

14. Return Goods Policy.

  Seller’s products may be returned to Seller for credit within sixty (60) days of shipment subject to the following conditions. 

(a) In order to return products for credit, Buyer must obtain a RMA number from Seller.  Upon receipt, it must be executed by an authorized person and 

then returned with the Goods.  Goods returned to Seller without a RMA will be returned at Buyer’s expense. 
(b) Goods are to be returned to Seller at 1820 South Myrtle Avenue, Monrovia, CA 91016 with Freight Prepaid.  Seller will not accept collect shipments. 
(c) Restocking fees will be assessed in accordance with the following schedules: (i) Goods returned within the first thirty (30) days from shipment date will 

be restocked less twenty percent (20%) of the amount billed on the original invoice. (ii) Goods returned over thirty (30) days of shipment but less than 

sixty (60) days will be restocked less thirty percent (30%) of the amount billed on the original invoice. (iii) No returns are allowed after sixty (60) days from 

the original shipping date. 
(d) The restocking fees set forth above are the minimum fees.  If a returned Good requires rework to restore it to a saleable condition, further charges will 

be assessed.  Seller’s quality assurance department will document the condition of the Goods when received by Seller and report their findings to Buyer. 
(e) 

Notwithstanding the foregoing provisions of this Section 14, the following Goods cannot be returned, are not eligible for any credit and cannot be 

restocked: (i) custom or modified products and (ii) any expendable product(s) that have been used.

 

 

15. Compliance with Law and Indemnification.

  Buyer shall comply with all applicable laws, regulations and ordinances.  Buyer shall maintain in effect all 

the licenses, permissions, authorizations, consents and permits that it needs to carry out its obligations under this Agreement.  Buyer shall comply with all 

export and import laws of all countries involved in the sale of the Goods under this Agreement or any resale of the Goods by Buyer.  Goods, Services and 

technical data delivered by Seller shall be subject to U.S. export controls.  Buyer shall, and shall cause its customers to, obtain all licenses, permits and 

approvals required by any government and shall comply with all applicable laws, rules, policies and procedures of the applicable government and other 

competent authorities.  Buyer will indemnify and hold Seller harmless for any violation or alleged violation by Buyer of such laws, rules, policies or 

procedures.  Buyer shall not transmit, export or re-export, directly or indirectly, separately or as part of any system, the Goods or any technical data 

(including processes and Services) received from Seller, without first obtaining any license required by the applicable government, including without 

limitation, the U.S. government.  Buyer also certifies that none of the Goods or technical data supplied by Seller under this Agreement will be sold or 

otherwise transferred to, or made available for use by or for, any entity that is engaged in the design, development, production or use of nuclear, 

biological or chemical weapons or missile technology.  No Buyer information will be deemed “technical data” unless Buyer specifically identifies it to Seller 

as such.  Buyer assumes all responsibility for shipments of Goods requiring any government import clearance.  Seller may terminate this Agreement if any 

governmental authority imposes antidumping or countervailing duties or any other penalties on Goods.  For all international shipments, Seller requires 

that all required Export Control documentations, including Form BIS-711 Statement by Ultimate Consignee and Purchases, are submitted by Buyer along 

with the purchase order.  Seller reserves the right to postpone shipment until all documentations are completed and submitted to Seller.  Seller will not be 

responsible for shipment delays due to non-compliance by Buyer of the foregoing two sentences. 

 

16. Termination.

  In addition to any remedies that may be provided under these Terms, Seller may terminate this Agreement with immediate effect upon 

written notice to Buyer, if Buyer: (i) fails to pay any amount when due under this Agreement and such failure continues for ten (10) days after Buyer’s 

receipt of written notice of nonpayment; (ii) has not otherwise performed or complied with any of these Terms, in whole or in part; or (iii) becomes 

insolvent, files a petition for bankruptcy or commences or has commenced against it proceedings relating to bankruptcy, receivership, reorganization or 

assignment for the benefit of creditors. 

 

17. Waiver.

  No waiver by Seller of any of the provisions of this Agreement is effective unless explicitly set forth in writing and signed by Seller. No failure 

to exercise, or delay in exercising, any rights, remedy, power or privilege arising from this Agreement operates or may be construed as a waiver thereof.  

No single or partial exercise of any right, remedy, power or privilege hereunder precludes any other or further exercise thereof or the exercise of any other 

right, remedy, power or privilege. 

 

18. Confidential Information.

  All non-public, confidential or proprietary information of Seller, including, but not limited to, specifications, samples, 

patterns, designs, plans, drawings, documents, data, business operations, customer lists, pricing, discounts or rebates, disclosed  by Seller to Buyer, 

whether disclosed orally or disclosed or accessed in written, electronic or other form or media, and whether or not marked, designated or otherwise 

identified as “confidential,” in connection with this Agreement is confidential, solely for the use of performing this Agreement and may not be disclosed or 

copied unless authorized in advance by Seller in writing.  Upon Seller’s request, Buyer shall promptly return all documents and other materials received 

from Seller.  Seller shall be entitled to injunctive relief for any violation of this Section 18.  This Section 18 does not apply to information that is: (a) in the 

public domain through no fault of Buyer; (b) known to Buyer at the time of disclosure without restriction as evidenced by its records; or (c) rightfully 

obtained by Buyer on a non-confidential basis from a third party. 

 

19. Force Majeure.

  Seller shall not be liable or responsible to Buyer, nor be deemed to have defaulted or breached this Agreement, for any failure or 

delay in fulfilling or performing any term of this Agreement when and to the extent such failure or delay is caused by or results from acts or circumstances 

Summary of Contents for TC-W100A

Page 1: ...THERMOCOUPLE WELDER TC W100A OPERATION MANUAL 990 070 Rev H...

Page 2: ...of America Revision Record Revision EO Date Basis of Revision 05 90 Original Manual Release A 19161 02 02 Add Unitek Peco name Update manual B 21443 06 07 Correct error in ToC and update to Miyachi Un...

Page 3: ...onrovia CA 91017 7133 Telephone 626 303 5676 FAX 626 358 8048 e mail info amadaweldtech com The purpose of this manual is to supply operating and maintenance personnel with the information needed to p...

Page 4: ...ed as prescribed in it may expose personnel to electrical hazards After reading this manual retain it for future reference when any questions arise regarding the proper and SAFE operation of the teste...

Page 5: ...1 Standby Power 1 2 Stored Energy Rating 1 2 Welding Speed 1 2 Capacitor Bank 1 2 Line Voltage Regulator 1 2 Turndown Circuit 1 3 Line Failure Turndown 1 3 Weld Fire Lockout 1 3 Power Switch 1 3 Weld...

Page 6: ...ce 4 1 Wire Clamp Jaws 4 1 Handpiece Cable Replacement 4 1 Section II Weld Chamber Maintenance 4 2 CHAPTER 5 SERVICE 5 1 Section I Calibration 5 1 Section II Troubleshooting 5 1 Thermocouple Weld is D...

Page 7: ...within three 3 days of Seller s written notice that the Goods have been delivered to the Shipping Point Buyer shall be responsible for all loading costs including freight and insurance costs and provi...

Page 8: ...of Seller s invoice If Seller does not have Buyer s financial information and has not provided pre approved credit terms for Buyer the payment must be made in cash with order or C O D in US dollars I...

Page 9: ...LITY b WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE c WARRANTY OF TITLE OR d WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY WHETHER EXPRESS OR IMPLIED BY LAW COURSE OF...

Page 10: ...ctly or indirectly separately or as part of any system the Goods or any technical data including processes and Services received from Seller without first obtaining any license required by the applica...

Page 11: ...arbitrator and the two arbitrators so selected shall select the third arbitrator who shall act as presiding arbitrator Notwithstanding the foregoing if the matter under dispute is 500 000 or less ther...

Page 12: ......

Page 13: ...ls Operator safety is ensured through the use of multiple earth ground connections Power Supply Description The Model TC W100A combines capacitor discharge power supply and Tungsten Inert Gas TIG weld...

Page 14: ...aximum number of welds per minute is limited to how fast the Handpiece can be loaded and inserted into the Weld Chamber Capacitor Bank The Capacitor Bank is 18 300 F 5 at 20 C At full rating the Capac...

Page 15: ...h disconnects both sides of the input power line when switched to the OFF position Weld Ready A yellow lamp indicates that the capacitor bank has been charged or discharged to the proper voltage level...

Page 16: ...ecifications The table below defines the maximum outer jacket insulation size for each wire gauge It does not refer to the insulation covering each wire Nominal AWG Wire Size Diameter Max Insulation D...

Page 17: ...olenoid mechanically clamps the Handpiece creating a second earth ground path Physical Dimensions BODY LENGTH 4 inch 10 16 cm BODY DIAMETER 3 4 inch 1 91 cm WIRE CLAMP LENGTH 3 4 inch 1 91 cm WIRE CLA...

Page 18: ......

Page 19: ...R switch is in the OFF position and that the line cord is disconnected If power was previously applied wait one minute to ensure that the Capacitor bank is fully discharged Loosen the four screws whic...

Page 20: ...10 J14 Primary Wiring for 115VAC Models P1 C2 0 005 C1 0 01 CB1 0 03A S1A S1B L2 TO 115VAC SOLENOID VALVE 1 2 3 4 5 T1 6 7 8 9 10 J14 Primary Wiring for 208VAC Models CB2 0 03A P1 C2 0 005 C1 0 01 CB...

Page 21: ...g on the wires preventing weld current from flowing When properly stripped the bare thermocouple wires will be of equal length parallel and free of insulation residue The table below gives the minimum...

Page 22: ...e Clamp Jaw with the flat surface on the upper Handpiece face Tighten the set screw To replace the Lower Wire Clamp Assembly insert the remaining Wire Clamp Jaw into the lower half of the Handpiece Li...

Page 23: ...CKWISE The first weld may be safely made and the READY LAMP will turn ON for subsequent welds Grasp the Handpiece in either hand Slide the black Loading Button back toward the square part of the Handp...

Page 24: ...uch the Arc Button located inside the Weld Chamber a solenoid lightly clamps the Wire Clamp Jaws and then automatically fires the power supply Remove the Handpiece after the thump sound has occurred w...

Page 25: ...particles at a faster rate To clean both Wire Clamps remove them from the Handpiece and place them in an ultrasonic cleaner Add a cleaning solvent such as the Cole Parmer Micro 90 Cleaning Solution W...

Page 26: ...ber If the Arc Button is not periodically resurfaced the weld quality will deteriorate to where a weld cannot be made The buildup rate depends on the number of thermocouple welds made the thermocouple...

Page 27: ...on the thermocouple wires Check gas flow Keep thermocouple in Weld Chamber for one second before removing NOTE A dark residue is normal with type J thermocouples e Thermocouple wires are different len...

Page 28: ...t the telephone number shown in the Foreword of this manual Before calling please obtain the model number and serial number from the identification plate on the rear panel Factory Service Repair We pr...

Page 29: ...E 82178 Puchheim Germany TEL 49 89 839403 0 FAX 49 89 839403 68 AMADA WELD TECH TAIWAN CO LTD Rm 5 2F No 9 Dehui St Zhongshan Dist Taipei 10461 Taiwan R O C TEL 886 2 2585 0161 FAX 886 2 2585 0162 AMA...

Page 30: ...AMADA WELD TECH INC 1820 South Myrtle Ave Monrovia CA 91016 U S A TEL 1 626 303 5676 FAX 1 626 358 8048...

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