Assembly instructions BR 133-3 to 139-3
Status 03/2022
Former instructions lose their validity.
9 / 14
•
For
the cabling of the LED strips
without
motion detectors (in-
frared sensor), just connect
1.
the plugs and slide
2.
the plug
connection downward into the left frame pillar (Fig. 353).
Remark:
The illustration indicates a cabling with LED strips on the
right and left.
•
For the cabling of the preassembled side marking lights (SML), just
connect
1.
the plug on the left side with the connection cable in
the floor profile and
2.
connect the plug on the right-hand side
with this cable as well.
Now insert the plug connections no.
1
and
2
into the floor profile
on the front or on the side (Fig. 354); see also 3.9 (Fig. 396).
•
For the
reversing camera
MA 350172 or MA 350173, connect
1.
the
camera cable in the frame pillar with that of the camera and slide
the plug connection into the pillar (Fig. 355). Then
2.
route the
cable MA 350174 into the driver cab in order to connect it to an
external monitor or via an adapter cable to the vehicle display.
Attention:
Be sure to follow the assembly instructions of the
camera manufacturer, as well as the specifications of
the chassis producer.
3.6 Assembly of the frame, doors, top gate or sliding door
•
Fix the lower cross beam from the outer side of the corner pillars
each with 2 screws M 10 x 60 mm. Do not tighten the screws yet!
Measure the diagonals of the frame and correct these as appropri-
ate until they are in full alignment (Fig. 361).
•
Tighten the screws of the frame nodes M 10 x 20 (MD 100332) and
the bottom frame cross beam screws M 10 x 60 (MD 100328) with
the correct torque (no impact screwdriver!). The cross beam and
the rear surfaces of the pillars must be flush (Fig. 362).
•
Take the fittings out of the roof assembly strips.
•
Close the tailgate in order to check the fit accuracy.
Set these up as appropriate, according to the door design, over the
brace supports on the frame cross beams.
•
Fix an upper flap to the frame using the holes provided in the hinge
with the screws MD 100058. Then seal the transitions (Fig. 363).
Take the gas pressure springs (piston rod must point down) and
engage the spherical heads.
•
In the case of a frame pillar with integrated seal, secure the flap
against lateral displacement with the assembly screws
A
(Fig. 364).
•
In the case of a frame pillar without integrated seal, secure the flap
against lateral displacement with 2 brackets
B
(Fig. 365).
•
Mount a sliding door according to the current instruction included
with the assembly material for sliding doors.
MA 350081
MA 350081
MA 3
50120
MA 350081
MA 3
5012
0
Power IN cable
Power IN cable
Roof edge
MA 3
5011
4.
..19
,
MA 3
501
41
MA 3
50114.
..19,
MA 3
50141
LED strip right
LED strip left
SML MA 350135
Connector cable MA 350081
Connection cable MA 350161
Blind cap pin MA 350093
Connection
cable
Connec
tion cable
Connec
tion cable
SML
Blind cap pin
on th
e cab
le en
d
SML
SML
Connec
tion cable
SML
1
2
MA 350172
MA 350173
in the frame
pillar
MA
35017
4 in
side-w
all p
rofile
MA 350081
Fig. 353
1
2
1
2
3
Fig. 354
1+2
Fig. 355
Fig. 361
Fig. 362
Fig. 363
Fig. 364
Fig. 365
A
B
Drivi
ng di
rectio
n
Drivi
ng di
rectio
n
Driving dir
ection
