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Alto-Shaam HALO HEAT ED2-48, Installation, Operation And Maintenance Manual

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Alto-Shaam HALO HEAT ED2-48 Installation, Operation And Maintenance Manual Download Page 9

MN-28820 (Rev 3) • 07/17 • ED2 & EU2 Series Heated Display Case • 7

I N S T A L L A T I O N

S I T E   I N S T A L L A T I O N

48" (1219mm)

ELECTRICAL

 OUTLET

26-1/2"  (673mm)

26-13/16" (681mm)

53-5/16"  (1354 mm)

ELECTRICAL

 P

ANEL

5-1/2"

(140mm)

72" (1829mm)

ELECTRICAL

 P

ANEL

26-1/2"  (673mm)

26-13/16" (681mm)

5-1/2"

(140mm)

96" (2438mm)

ELECTRICAL

 P

ANEL

26-1/2"  (673mm)

26-13/16" (681mm)

53-5/16"  (1354 mm)

5-1/2"

(140mm)

32-1/2" (824mm)

26-13/16" (681mm)

5-1/2"

(140mm)

44-5/16" (1125mm)

26-1/4" (666mm)

OPENING WIDTH

23-1/2" (596mm)

OPENING HEIGHT

53-5/16"  (1354 mm)

53-5/16"  (1354 mm)

26-1/4" (666mm)

OPENING WIDTH

26-1/4" (666mm)

OPENING WIDTH

26-1/4" (666mm)

OPENING WIDTH

26-1/4" (666mm)

OPENING WIDTH

26-1/4" (666mm)

OPENING WIDTH

23-1/2" (596mm)

OPENING HEIGHT

(Shown with optional shelf)

(Shown with optional shelf)

(Shown with optional shelf)

(Shown with optional shelf)

(Shown with optional shelf)

(Shown with optional shelf)

11-3/4" (298mm)

OPENING 

11-3/4" (298mm)

OPENING 

23-1/2" (596mm)

OPENING HEIGHT

11-3/4" (298mm)

OPENING 

11-3/4" (298mm)

OPENING 

ELECTRICAL

 OUTLET

ELECTRICAL

 OUTLET

23-1/2" (596mm)

OPENING HEIGHT

11-3/4" (298mm)

OPENING 

11-3/4" (298mm)

OPENING 

Swivel

Caster

Swivel

Caster

Rigid

Caster

Rigid

Caster

Swivel

Caster

Rigid

Caster

Swivel

Caster

Swivel

Caster

EU2SYS-48 SHORT

EU2SYS-72 SHORT

EU2SYS PROFILE

EU2SYS-96 SHORT

E U 2 S Y S   S H O R T   S E R I E S

Summary of Contents for HALO HEAT ED2-48

Page 1: ...Display Cases Full Service or Self Service Models ED2 48 ED2SYS 48 ED2 48 P ED2SYS 48 P EU2SYS 48 EU2SYS 48 P ED2 72 ED2SYS 72 ED2 72 P ED2SYS 72 P ED2 72 PL ED2SYS 72 PL ED2 72 PR ED2SYS 72 PR EU2SYS 72 EU2SYS 72 P EU2SYS 72 PL EU2SYS 72 PR ED2 96 ED2SYS 96 ED2 96 PL ED2SYS 96 PL ED2 96 PR ED2SYS 96 PR EU2SYS 96 EU2SYS 96 P EU2SYS 96 PL EU2SYS 96 PR ED2 48 ED2 96 ED2SYS 48 ED2SYS 72 ED2SYS 96 ED2...

Page 2: ...ing Guidelines 13 Care and Cleaning Cleaning and Preventative Maintenance 14 Preventative Maintenance Checklist 15 Equipment Care 17 Food Safety 18 Service Cable Replacements Kits 19 ED2 Series Full Assembly Front View 20 ED2 Series End Glass Countertop Panels 22 ED2 Series Substitute Parts for Self Serve Units 23 ED2 Series Base Assembly 24 ED2 Series Inner Top Assembly 25 BU2 Cart Full Assembly ...

Page 3: ...han those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage injury or fatal accidents in addition to invalidating the guarantee and relieving Alto Shaam of all liability DO NOT DISCARD THIS MANUAL This manual is considered part of the appliance and is provided for the owner or manager of the business and for training personnel Additional manual...

Page 4: ...commend regular training of your staff to avoid the risk of accident or damage to the unit Operators must also receive regular safety instructions Any trouble shooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified and trained technicians This manual should be considered a permanent part of this appliance This man...

Page 5: ...cks transport trolleys and appliances on casters can tip over when being moved over an uneven floor or threshold and cause serious injury ALWAYS apply caster brakes on mobile appliances or accessories when these are not being moved These items could move or roll on uneven floors and cause property damage or serious injury Be extremely careful when moving appliances because the food trays may conta...

Page 6: ...on this appliance observe precautions in the literature on tags on labels attached to or shipped with the appliance and other safety precautions that may apply If the appliance is installed on casters freedom of movement of the appliance must be restricted so that utility connections including gas water and electricity cannot be damaged when the unit is moved If the appliance is moved make sure th...

Page 7: ...PEGS IN EACH CORNER ELECTRICAL PANEL 72 1829mm 3 76mm ADJUSTABLE PEGS IN EACH CORNER ELECTRICAL PANEL 3 76mm ADJUSTABLE PEGS IN EACH CORNER ELECTRICAL PANEL 100 0 44 5 16 1125mm 30 763mm 2 1 2 63mm 9 5 8 243mm 10 254mm 4 1 2 114mm 26 1 2 672mm 30 1 8 765mm 55 13 16 1416mm 96 2438mm 25 9 16 650mm 37 1 2 952mm 36 5 8 929mm 60 1524mm 3 76mm ADJUSTABLE PEGS IN EACH CORNER ELECTRI ELECTRICAL OUTLET ELE...

Page 8: ...16 1477mm 58 3 16 1477mm Rigid Caster 26 1 4 666mm OPENING WIDTH Swivel Caster 26 1 4 666mm OPENING WIDTH Rigid Caster Swivel Caster Swivel Caster 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 28 5 16 719mm OPENING HEIGHT Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with op...

Page 9: ...WIDTH 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 23 1 2 596mm OPENING HEIGHT Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf 11 3 4 298mm OPENING 11 3 4 298mm OPENING 23 1 2 596mm OPENING HEIGHT 11 3 4 298mm OPENING 11 3 4 298m...

Page 10: ...ft Provisions for earthing are to be made in accordance with IEC 2010 60335 1 section 27 or local codes CAUTION Power source must match voltage identified on appliance rating tag The rating tag provides essential technical information required for any appliance installation maintenance or repairs Do not remove damage or modify the rating tag REGARDING INTERNATIONAL STANDARD UNITS If the unit is no...

Page 11: ...2 5 6 0 72 Series VOLTAGE PHASE CYCLE HZ AMPS KW 120 208 240 208 240 1 1 1 50 60 50 60 50 60 18 8 16 3 18 8 4 5 3 4 4 5 PLUG COUNTERTOP ONLY TERMINAL BLOCK SYSTEM 230 1 50 60 18 3 4 2 BARE END NO PLUG COUNTERTOP ONLY TERMINAL BLOCK SYSTEM 380 415 3 50 60 9 2 4 4 BARE END NO PLUG COUNTERTOP ONLY TERMINAL BLOCK SYSTEM 380 3 50 60 8 0 3 3 415 3 50 60 9 2 4 4 NEMA L14 30P 30A 250V PLUG ED2 SYS SERIES ...

Page 12: ...IPTION 48 SERIES 72 SERIES 96 SERIES butting kit countertop 5015249 5015249 5015249 butting kit system 5008523 5008523 5008523 carving station 5001874 5001874 5001874 casters plate EU2SYS only 5 127mm rigid 5 127mm swivel with brake CS 2025 2 req d CS 2025 2 req d CS 2025 2 req d CS 2026 2 req d CS 2026 4 req d CS 2026 4 req d pan insert self service 4 102mm deep 1001990 1001991 platform scale rig...

Page 13: ...on when handling hot items Be certain only hot PREPACKAGED foods in appropriate heat tested containers are used in the self service section of the display case Do not stack food containers 5 RESET THERMOSTAT S AS NEEDED After all products are loaded into the display case and the doors are closed it is necessary to reset the thermostat s For fully enclosed sections reset the thermostat to the numbe...

Page 14: ...ONE THIRD SIZE PAN ONE THIRD SIZE PAN ONE THIRD SIZE PAN SELF SERVE PAN ZONE PAN SIZE ITEM 1000521 21 5 8 x 26 3 8 x 2 549mm x 670 mm x 51mm F u l l S e r v i c e U n i t s Not Shown STANDARD BARS INCLUDED IN EACH PACKAGE MODEL 48 72 96 PART NO DESCRIPTION DIMENSIONS W X L FULL SELF FULL SELF FULL SELF DOMESTIC PACKAGES 1002584 LONG FULL HALF THIRD SIZE 2 1 2 x 28 64mm x 711mm 4 4 2 1002590 LONG F...

Page 15: ...ooking Proper holding temperatures for a specific food product must be based on the moisture content of the product product density volume and proper serving temperatures Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product Halo Heat maintains the maximum amount of product moisture content without the addition of water...

Page 16: ... water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled foods should be remov...

Page 17: ...________ Serial Number _________________________________________ Purchased From _________________________________________ Date Installed _____________ Voltage __________________ Inspection Date __________________________________________ SERIAL NUMBER IS REQUIRED FOR ALL INQUIRIES List details of the failure s with the date they occured Leave blank if components are working properly Component _____...

Page 18: ...ts Inspect glass alignment Inspect glass clamp and glass position in clamp Tighten replace as needed Inspect any customer bumper material Replace as needed Perform thermostat calibration based on factory recommended procedures Note any component failure s that was discovered during this twelve month inspection Leave blank if components are working properly COMPONENT FAILURE REPLACEMENT Always incl...

Page 19: ...riate state or local health hygiene regulations regarding all applicable cleaning and sanitation requirements for equipment WARNING To prevent serious personal injury death or property damage Do not steam clean hose down or flood the interior or exterior with water or liquid solution of any kind Do not use water jet to clean Failure to observe this precaution will void the warranty WARNING Hood gl...

Page 20: ...es personal hygiene proper handling of raw foods cooking to a safe internal product temperature and the routine monitoring of internal food temperatures from the time the food is received through the time the food is served A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food borne illnesses Temperature monitoring and control d...

Page 21: ...S CB 3045 CABLE HEATING ELEMENT 280 FEET CR 3226 RING CONNECTOR 8 IN 3488 INSULATION CORNER 1 FOOT BU 3105 SHOULDER BUSHING 8 BU 3106 CUP BUSHING 8 SL 3063 INSULATING SLEEVE 8 TA 3540 HIGH TEMPERATURE TAPE 1 ROLL ST 2439 STUD 10 32 8 NU 2215 HEX NUT 16 96 SERIES CABLE REPLACEMENT KIT CABLE HEATING SERVICE KIT NO 4880 INCLUDES CB 3045 CABLE HEATING ELEMENT 134 FEET CR 3226 RING CONNECTOR 4 IN 3488 ...

Page 22: ... 20 Part numbers and drawings are subject to change without notice FULL ASSEMBLY FRONT VIEW ED2 96 SHOWN 18 25 4 1 2 2 3 11 5 6 9 13 12 16 22 27 24 16 17 16 16 29 8 4 15 20 11 21 28 14 17 23 30 32 31 7 7 10 19 26 37 38 36 35 33 34 ED2 Series Full Assembly Front View ...

Page 23: ... 5000712 6 21 REAR PANEL TRIM black OP 26660 1 OP 26664 1 OP 26666 1 22 RIGHT PANEL TRIM black OP 26661 1 OP 26661 1 OP 26661 1 23 FRONT PANEL TRIM black OP 26659 1 OP 26663 1 OP 26665 1 24 LEFT PANEL TRIM black OP 26662 1 OP 26662 1 OP 26662 1 25 LEGS 4 102mm adjustable LG 2044 4 LG 2044 4 LG 2044 6 26 ACCESS PANEL 1000620 1 1001264 1 1001469 1 27 WELL WRAPPER 1000613 1 1001255 1 1001468 1 28 END...

Page 24: ...FRONT TRIM black OP 26659 1 OP 26663 1 OP 26665 1 stainless steel 1002020 1 1002022 1 1002024 1 custom color 1000391 1 1002463 1 1002465 1 24 LEFT TRIM black OP 26662 1 OP 26662 1 OP 26662 1 stainless steel 1002019 1 1002019 1 1002019 1 custom color 1002310 1 1002310 1 1002310 1 28 GLASS FRAME LH black OP 26667 1 OP 26667 1 OP 26667 1 stainless steel 5001265 1 5001265 1 5001265 1 custom color 5001...

Page 25: ...5 1 1000521 1 1 3 GLASS FRONT full serve GL 25420 1 GL 25785 1 self serve GL 25586 1 GL 25889 1 GL 25430 1 1 4 STRUT GAS 200N SU 26848 1 400N SU 26849 2 1 700N SU 26851 1 5 TEMPERED GLASS DIVIDER GL 22049 1 1 6 DIVIDER GLASS SUPPORT 5002164 1 5002165 1 7 GUARD HEAT ASSEMBLY counter top 5012882 1 5013180 1 5013005R 1 1 system 5013006R 1 5017369 1 5013008R 1 1 8 GUARD HEAT PRIOR TO 01 11 GD 25577 1 ...

Page 26: ...50 1 1002050 1 5 BRACKET MOUNTING LEG 1001915 2 1001915 2 1001915 2 6 FRONT PANEL black 1001854 1 1001855 1 1001856 1 stainless steel 1002057 1 1002056 1 1002059 1 custom color 1002052 1 1002053 1 1002679 1 7 BUMPER RAIL 4ft 1 22m 1010952 1 6ft 1 83m 1010953 1 8ft 2 44m 1010954 1 8 BUMPER END CAP BM 29064 2 BM 29064 2 BM 29064 2 9 BUMPER TRACK 1010949 1 1010950 1 1010951 1 10 END PANEL LH black 10...

Page 27: ... 1 s e r v i c e h i n g e k i t h g 28160 MODEL ED2 SYS 48 ED2 SYS 72 ED2 SYS 96 ITEM DESCRIPTION PART NO QTY PART NO QTY PART NO QTY 1 CAP END RH CP 27561 1 CP 27561 1 CP 27561 1 2 UPPER DOOR FILLER 1005031 1 1005032 1 1005034 1 3 SERVICE HINGE KIT SEE INSET HG 28160 1 HG 28160 1 HG 28160 1 4 LAMP RECEPTACLE 120V 208 240V RP 3952 6 RP 3952 10 RP 3952 14 LAMP RECEPTACLE 230V RP 3955 6 RP 3955 10 ...

Page 28: ...2 1006857 2 stainless steel 1006858 2 1006858 2 1006858 2 custom color 1006859 2 1006859 2 1006859 2 REAR PANELS black 1006854 1 1006857 2 1006857 3 stainless steel 1006855 1 1006858 2 1006858 3 custom color 1006856 1 1006859 2 1006859 3 7 CORD 6ft 1 83m CD 3607 1 12ft 3 66m CD 3607 1 CD 3607 1 8 FAN HOUSING FA 3568 1 FA 3568 1 FA 3568 1 9 MULLION SPOT 1006795 1 1006870 1 5005506 1 10 3 4 CORD CON...

Page 29: ...steel 1006983 1 1006983 2 1006983 2 custom color 1006984 1 1006984 2 1006984 2 REAR PANELS black 1006979 1 1006982 2 1006982 3 stainless steel 1006980 1 1006983 2 1006983 3 custom color 1006981 1 1006984 2 1006984 3 7 CORD 6ft 1 83m CD 3607 1 12ft 3 66m CD 3607 1 CD 3607 1 8 FAN HOUSING FA 3568 1 FA 3568 1 FA 3568 1 9 MULLION SPOT 1006990 1 1006991 1 5005506 1 10 3 4 CORD CONNECTOR CR 3293 1 CR 32...

Page 30: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 28 Always refer to the wire diagram s included with the unit for most current version Wire Diagrams ...

Page 31: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 29 ...

Page 32: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 30 ...

Page 33: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 31 ...

Page 34: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 32 ...

Page 35: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 33 ...

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Page 41: ...MN 28820 Rev 3 07 17 ED2 EU2 Series Heated Display Case 39 ...

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Page 45: ...nce or fifteen 15 months from the shipping date whichever occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any additional fees To be valid a warranty claim must be asserted during ...

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