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Alto-Shaam FryTech ASF-60G, Manual

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Alto-Shaam FryTech ASF-60G Manual Download Page 1

MN-28641 • 10/08

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

USA

/

CANADA

FAX: 262.251.7067 • 800.329.8744

U

.

S

.

A

.

ONLY

www.alto-shaam.com

®

P R I N T E D I N U

.

S

.

A

.

G A S F R Y E R

F r y Te c h S e r i e s

AS F-60G and

AS F-75G

Gas Fryers

• I N STALLATION

• OPERATION

• MAI NTENANCE

ASF-60G shown with
basic control and optional
automatic basket lifts

ASF-75G shown with
basic control and optional
automatic basket lifts

Summary of Contents for FryTech ASF-60G

Page 1: ...DA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com P R I N T E D I N U S A G A S F R Y E R F r y Te c h S e r i e s ASF 60G and ASF 75G Gas Fryers INSTALLATION OPERATION MAINTENANCE ASF 60...

Page 2: ...kaging material until you have inspected the unit for hidden damage and tested it for proper operation 2 Read all instructions in this manual carefully before initiating the installation of this appli...

Page 3: ...I O N Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored C A U T...

Page 4: ...21 3 4 292mm x 324mm x 552mm WEIGHT EST NET WEIGHT 360 lb 163 kg SHIP WEIGHT 520 lb 236 kg CARTON DIMENSIONS H x W x D 57 x 34 x 47 1448mm x 864mm x 1194mm STANDARD ACCESSORIES Basket Half Size 2 INCL...

Page 5: ...113 kg SHIP WEIGHT 330 lb 150 kg EST CARTON DIMENSIONS 39 x 22 x 55 EST 991mm x 559mm x 1397mm EST STANDARD ACCESSORIES Basket Half Size 2 INCLUDED AS STANDARD BS 27963 Brush Set ONE 3 BRUSH SET INCLU...

Page 6: ...ol en mati re combustible C t s 6 pouches Arri re 6 pouches D A N G E R IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE...

Page 7: ...adverse conditions such as steam or dripping water etc DO NOT install the fryer over a drain 10 ASF 75G LEVELING Make certain the fryer is positioned firmly on all four supporting casters Level fryer...

Page 8: ...es sustained by a failure to properly vent this fryer are not covered under warranty Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial appl...

Page 9: ...tion 120 CFM Gross Thermal Output 120 000 Btu hr Propane Gas Min Connected Pressure 10 0 W C 2 5 kPa Max Connected Pressure 14 0 W C 3 5 kPa Gas Consumption 48 CFM Gross Thermal Output 120 000 Btu hr...

Page 10: ...n accordance with local codes CAN CGA B149 1 Installation for Natural Gas Burning Appliances and Equipment latest edition or CAN CGA B149 2 Installation for Propane Burning Appliances and Equipment la...

Page 11: ...trical conduit The following requirements apply 1 Casters must be a maximum height of 4 inches 102mm 2 Such mobile appliances must be installed with the use of a flexible connector secured to the buil...

Page 12: ...ion bonding lead must be connected to this stud and the other appliances metal parts to provide sufficient protection against potential difference The terminal is marked with the following symbol D A...

Page 13: ...ryer to 250 F 121 C whenever the fryer is not being used This is an automatic program function through the control program designation of IdleMode The factory default is set at a period of 30 minutes...

Page 14: ...oint temperature product can be fried 10 More detailed operating guidelines along with information on programming are located within this manual 11 To shutdown the fryer turn the Master Power Switch l...

Page 15: ...emperature of 350 F 177 C or the temperature set by the operator product can be fried 10 More detailed operating guidelines along with information on presets and other options are located within this...

Page 16: ...sidue Discard rinse solution 8 Following the boil out procedure rinse and cool down period wipe all accessible metal surfaces in the interior and wipe all interior accessories with a clean dry cloth t...

Page 17: ...utton Within a few seconds both LED s on the operational control panel will display OFF when the Master Power Switch is initially engaged DO NOT leave the fryer unattended during the boil out process...

Page 18: ...additional boil out instructions to rinse the frypot in order to neutralize boil out cleaner residue Discard rinse solution 8 Following the boil out procedure and rinse wipe all accessible metal surfa...

Page 19: ...tainless steel NOTE Avoid the use of abrasive cleaning compounds chloride based cleaners or cleaners containing quaternary salts Never use hydrochloric acid muriatic acid on stainless steel Always fol...

Page 20: ...the recommended level adding additional oil shortening as required to maintain proper fill level 7 Press the PUMP OFF button 8 After the frypot has completely refilled pull out the mobile oil trolley...

Page 21: ...emove and discard used filter 4 Place new filter next to screen on underside of filter cartridge and reverse step 2 above 5 Reconnect hose to fryer and return trolley to the full position under the fr...

Page 22: ...ry Make certain the filter is securely fastened to the support basket before returning the assembly to the trolley To discard deteriorated oil shortening the trolley can be pulled from the fryer and c...

Page 23: ...elector in the NOZZLE ON position The drain can be placed in the OPEN or CLOSED position as required Disconnect hose following use and return the selector to the NOZZLE OFF position Nozzle will contai...

Page 24: ...5 F 171 C Chicken Legs FROZEN 18 00 330 F 166 C Chicken Patty 6 00 350 F 177 C Chicken Pieces MRB FROZEN 17 00 340 F 171 C Chicken Strips 6 00 340 F 171 C Chicken Tenderloins FRESH 3 00 350 F 177 C Ch...

Page 25: ...C Potato Chips fresh 2 45 325 F 163 C Potato Wedges 3 00 350 F 177 C Quesadilla Rolls 3 30 350 F 177 C Shrimp 3 30 340 F 171 C Vegetables 3 00 350 F 177 C Zucchini Breaded FRESH 3 30 350 F 177 C THE T...

Page 26: ...FT BASKET BUTTON 7 RIGHT BASKET INDICATOR LIGHT 3 LEFT BASKET INDICATOR LIGHT 8 BOIL OUT BUTTON 4 TEMP DISPLAY BUTTON 9 PROGRAM BUTTON 5 SYNC BASKET BUTTON Optional PA N E L I D E N T I F I C AT I O N...

Page 27: ...mmed time and count down the remaining time for the left basket IF IT HAS LESS TIME LEFT THAN THE RIGHT BASKET During cooking the Left Basket Indicator Light will blink fast if its time is displayed a...

Page 28: ...efore the programmed time press the LEFT BASKET or RIGHT BASKET button The Indicator Light for that basket will go out The display will revert to the other basket s remaining time or the frypot temper...

Page 29: ...ets 3 To operate the both baskets simultaneously press the SYNC BASKET button on the control panel along with either the LEFT BASKET or RIGHT BASKET button Both baskets will lower The display will sho...

Page 30: ...rect melt cycle for our frying compound Lock the Control Programming Select F or C for the temperature display Press the PROGRAM button to enter Control Programming This section is provided for the as...

Page 31: ...new setting and proceed to the right basket timer Then the Right Basket Indicator Light will come on and the currently set time for the right basket will appear in the LED with its colon flashing Scro...

Page 32: ...fied personnel without the password from entering Control Programming ULoC will leave Control Programming locked Scroll to change lock condition by pressing or Press to accept the new setting and proc...

Page 33: ...omatically return to its previous reading after three 3 seconds If a defective probe is suspected measure the temperature of the oil shortening with a thermometer Compare the thermometer reading with...

Page 34: ...ROW KEY 14 15 16 L E D 4 DIGIT DISPLAY 17 ALPHA NUMERIC DISPLAY 18 PROGRAMMED PRODUCT KEYS 6 19 PROGRAMMED PRODUCT WINDOWS 6 20 PROGRAMMED PRODUCT INDICATOR LIGHTS 21 MANUAL OPERATION UP ARROW KEY 22...

Page 35: ...C is reached or the mode is manually bypassed FOR USE WITH LIQUID SHORTENING PRESS THE TEMPERATURE KEY FOR 4 SECONDS TO BYPASS THE MELT CYCLE PREHEAT Preheat will appear in the display and the fryer w...

Page 36: ...cator light within the display will begin to flash If the control is set to Continuous Alarm Mode press the illuminated product key to silence alarm If not set to Continuous Alarm Mode the alarm will...

Page 37: ...MELT CYCLE PREHEAT The fryer will generate a continuous heating cycle until it reaches the operator pre programmed set point or a default temperature of 350 F 177 C READY When the frypot temperature...

Page 38: ...re time has expired Press and hold the MANUAL TIME key for 1 second The display will revert to 0 00 The control will produce an audible signal The basket will automatically rise Manual has it s own se...

Page 39: ...preset at the factory and are described in the control programming section Press and hold the PROGRAM key for a period of 5 to 10 seconds Boil Set Point Product Basket Lift LiftSync Temp F C Language...

Page 40: ...F 91 C When the temperature has been reached the display will begin a 10 minute countdown At the end of the boil out period an alarm will sound and the control will revert to the OFF state Boil NOTE B...

Page 41: ...F 177 C Press the Up or Down arrow keys to scroll until SetPoint appears in the display Press the right arrow key to enter the program Display stops flashing The previously set temperature will appear...

Page 42: ...r programming six on each side of the control When received from the factory LiftSync is set in the OFF position for independent basket operation NOTE If LiftSync is to remain in the OFF position to p...

Page 43: ...rs NOTE There are 8 spaces available for the product name ALL 8 spaces must be filled with a letter number or blank space to complete the setting When the correct name is displayed press the Left arro...

Page 44: ...r as shown on the product chart The control provides frying time adjustment up to a period of 60 minutes Press the right arrow key to select CookTime The previously set programmed cook time or 0000 wi...

Page 45: ...rogrammed into any of the products shown on the product chart The control provides shake time adjustment from OFF up to a period of 60 minutes When received from the factory shake time will indicate O...

Page 46: ...pear in the display Press the Up or Down arrow keys to change the setting When the correct HoldTime appears press the Right arrow key to confirm the setting If no hold time is required press the Down...

Page 47: ...the correct setting appears press the Right arrow key to confirm Display flashes Press the Down arrow key to advance the control to the next setting option LiftSync AVAILABLE ON DUAL CONTROL FRYERS ON...

Page 48: ...mong the available choices When the correct setting appears press the Right arrow key to confirm the setting Display flashes Press the Down arrow key to advance the control to the next programming fun...

Page 49: ...sed fry loads set by the operator in the FILTER CNT program function When set to ALRM additional fry loads can be processed and the alarm can be silenced by pressing the ON OFF power key on the main c...

Page 50: ...MAX TIME provides notification when the temperature of the oil is lower than the set point temperature The factory set default is 3 minutes and should not be adjusted by the operator Press the down a...

Page 51: ...he desired setting appears press the Right arrow key to accept the selection Display flashes Press the Down arrow key to advance the control to the next programming function MELT CT The fryer control...

Page 52: ...readings after four 4 seconds If a defective probe is suspected measure the temperature of the oil shortening with a thermometer Compare the thermometer reading with temperature shown in the control...

Page 53: ...splay is in this mode B HI TEMP The pot temperature is 40 F 4 C or higher than the set point C LO TEMP The pot temperature is 21 F 6 C or lower than the set point D PROBLEM Indicates a heating problem...

Page 54: ...position 2 FRYER WILL NOT HEAT A Ensure the gas valve is turned ON B Ensure the gas hose is connected C Ensure the hi limit is not tripped C Ensure there is oil in the frypot 3 PUMP WILL NOT RETURN O...

Page 55: ...normal labor charges for installation performed during standard business hours and excluding overtime holiday rates or any additional fees The parts warranty remains in effect for seven 7 years from t...

Page 56: ...SCRIPTION QTY 1a 5005134 ELECTRIC ASSY 120V DLX LIFT 1 1b 5006320 ELECTRIC ASSY 230V DLX LIFT 1 2 KE 27084 KETTLE ASSY 1 3 5005051 DELUXE CONTROL PANEL ASSEMBLY 1 4 5004473 LIFT ASSEMBLY 1 5 5005801 D...

Page 57: ...19 20 ITEM NO 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 7 8 5004459 120V PUMP ASSEMBLY ITEM PART NO DESCRIPTION QTY 1 1005516 PLATE PUMP 1 2 MO 26835 5E W S74 MOTOR 1 3 FT 27023 FE...

Page 58: ...ER GAS FRYER 1 8 MO 27011 LIFT MOTOR 1 9 PI 27539 PIN CLEVIS 2 10 PI 27540 PIN COTTER 2 11 RD 27822 WELDMENT LIFT ROD 1 12 RI 2097 42 STAINLESS RIVET 2 13 SC 25286 1 4 20 X 5 8 FLANGED HD 2 14 SC 2661...

Page 59: ...1 DOOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1 1007063 DOOR OUTER FRYER 1 2 1007443 INNER PANEL FRYER DOOR 1 3 1007061 PLATE MAGNET 1 4 HG 26994 HINGE FEMALE DOOR 2 4 1 6 2 5 3 4 ITEM NO 6 5 4 3 2 1 1...

Page 60: ...OR RECTIFIER PLUG 1 15 CR 34318 CONNECTOR PLUG 3POS 94V 0 1 16 5006366 WIRE SET 1 3 2 1 4 14 3 15 18 16 17 16 16 3 1 4 15 16 17 14 18 5005134 120V ELECTRICAL ASSEMBLY ITEM PART NO DESCRIPTION QTY 1 10...

Page 61: ...ELECTRIC ASSY 120V BASIC LIFT 1 2a 5007581 KETTLE ASSY BASIC CONTROL 1 2b 5008499 KETTLE ASSY DELUXE CONTROL 1 3a 5007494 BASIC CONTROL PANEL ASSEMBLY 1 3b 5007811 DELUXE CONTROL PANEL ASSEMBLY 1 4 5...

Page 62: ...CONTROL ITEMPART NO DESCRIPTION QTY 1 KE 27823 KETTLE 1 2 SA 27007 SEAL SPARK PLUG 2 3 PI 27001 PIN SPARK IGNITION 2 4 SA 27005 SEAL SPARK PLUG 1 5 BN 34226 BURNER HE GAS FRYER 1 6 SA 27006 SEAL FAN...

Page 63: ...ING STRAIG HT STRAIN RELIEF 1 7 WS 23671 WASHER LOCK 10 18 8 S S 2 8 SC 2069 SCREW 8 32 X 1 NC PHILLIPS PAN 2 1 2 3 4 5 6 1 7 8 8 5 7 6 1 2 4 9 3 1 2 3 4 5 6 9 7 8 5007737 DRAIN PANEL SWITCHES ITEM PA...

Page 64: ...R E V O N I A M 3 5 8 9 2 2 N I 2 1 N O I T A L U S N I 2 6 9 3 7 0 0 5 C R I C Y S S A 1 2 1 8 7 0 0 5 L O R T N O C T N E M D L E W 1 2 3 4 7 5007811 DELUXE CONTROL PANEL ASSEMBLY ITEM PART NO DESCR...

Page 65: ...Gas Fryer Operation Care Manual 64 A S F 7 5 G S E R V I C E...

Page 66: ...Gas Fryer Operation Care Manual 65 A S F 7 5 G S E R V I C E...

Page 67: ...Gas Fryer Operation Care Manual 66 A S F 7 5 G S E R V I C E...

Page 68: ...Gas Fryer Operation Care Manual 67 A S F 7 5 G S E R V I C E...

Page 69: ...Gas Fryer Operation Care Manual 68 A S F 6 0 G S E R V I C E...

Page 70: ...Gas Fryer Operation Care Manual 69 A S F 6 0 G S E R V I C E...

Page 71: ...Gas Fryer Operation Care Manual 70 A S F 6 0 G S E R V I C E...

Page 72: ...Gas Fryer Operation Care Manual 71 A S F 6 0 G S E R V I C E...

Page 73: ...ion or fifteen 15 months from the shipping date whichever occurs first THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to da...

Page 74: ...099 1 EA CASTER FRONT RH ADUSTABLE 1008350 1 EA PLATE CASTER BASE 5007561 1 EA CASTER FRONT LH WELD CS 28098 1 EA CASTER FRONT LH ADUSTABLE 1008350 1 EA PLATE CASTER BASE 1008342 1 EA BRACE LWR FRNT 1...

Page 75: ...SAFETY USA 24VAC 1 2NPT LOC PART NO QUAN UNIT DESCRIPTION 20b 5007581 1 EA KETTLE GAS TRAIN BASIC CTL 1008588 2 EA BRKT CHIMNEY HOLD 5007645 1 EA FLUE 1008534 1 EA FLUE PLATE 1008533 1 EA FLUE BODY F...

Page 76: ...YERS CB 34618 1 EA CABLE FLAME SENSOR 230V GAS CD 3922 1 EA CORDSET 16AWG 3 C INT L HARM CM 3585 2 EA CLAMP WIRE SELF ADHESIVE CR 3072 1 EA CONNECTOR 10 STUD RING 16 14 CR 3226 2 EA CONNECTOR TERM 10...

Page 77: ...ASTER 3 ADJUSTABLE NON SWIVEL HG 22672 4 EA HINGE INSERT 10 32 THREAD LOC PART NO QUAN UNIT DESCRIPTION TA 22182 2 EA TAPE VHB FOAM 1 X36YD ACRYLIC NU 24613 5 EA NUT INSERT THREADEED 1 4 20 RI 2097 4...

Page 78: ...1 EA BRACKET MAGNET DOOR MOUNT ASF LI 34251 1 EA PUSH BUTTON LENSE RMQ TITAN CONTACT LOC PART NO QUAN UNIT DESCRIPTION LI 34252 1 EA LIGHT PUMP BUTTON RMQTITAN LED LT 34280 1 EA LIGHT ALARM LED RED B...

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