Alto-Shaam 1200-UP Series Installation Operation & Maintenance Download Page 34 | Manualshive

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1200-S, 1200-UP •

INSTALLATION

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OPERATION

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SERVICE MANUAL

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PG

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Summary of Contents for 1200-UP Series

Page 1: ... 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com MN 28680 10 08 P R I N T E D I N U S A Holding Cabinet Electronic or Manual Control Models 1200 S 1200 UP INSTALLATION OPERATION MAINTENANCE 1200 UP 1200 S ...

Page 2: ...Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit U N PA C K I N G 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it ...

Page 3: ...T I O N Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored C A U T I O N Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored D A N G E R Used to in...

Page 4: ...mpling of grease laden vapor resulted in a total of 0 55 milligrams per cubic meter with no visible smoke and is considered representative of all oven models in the line Based on these results hood installation and or outside venting should not be a requirement in most areas Verify local codes for locations where more restrictive codes are applicable MINIMUM CLEARANCE REQUIREMENTS BACK 3 76mm LEFT...

Page 5: ...ight 8 20 x 12 x 6 530 x 325 x 150mm FULL SIZE SHEET PANS Four 4 18 x 26 x 1 up to 16 Pans UNIVERSAL PAN SLIDES 1 3 4 44mm CENTERS WITH OPTIONAL SIDE RACKS FOR SHELVES FULL SIZE PANS GASTRONORM 1 1 Sixteen 16 20 x 12 x 2 1 2 530 x 325 x 65mm Ten 10 20 x 12 x 4 530 x 325 x 100mm Eight 8 20 x 12 x 6 530 x 325 x 150mm WEIGHT 1200 S 1200 S STD 1200 S HD NET 165 lb 75kg 180 lb 82kg SHIP 205 lb 93kg 225...

Page 6: ...STALLATION ONLY 5005142 5005142 Door Lock with Key LK 22567 LK 22567 Handle Kit Push Pull SET OF FOUR 55662 55662 Legs 6 152mm 5205 5205 Pan Grid Wire 18 x 26 457mm x 660mm PN 2115 PN 2115 Pass Through Design AVAILABLE AVAILABLE Probe internal product temperature ELECTRONIC CONTROL ONLY AVAILABLE AVAILABLE Shelf Chrome Plated Wire for side racks SH 2733 SH 2733 Shelf Stainless Steel Wire for side ...

Page 7: ...3738 stainless steel or SH 2733 chrome plate Side Rack SR 25271 As an alternative to universal pan slides the 1200 UP model can be ordered as a side rack model which is equipped with two 2 side racks and three 3 chrome plated wire shelves per compartment I N S TA L L AT I O N C A U T I O N TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE D A N G E R DISCONNECT UNIT FRO...

Page 8: ...n moved NOTE Failure to properly level this oven can cause improper function and will result in the uneven baking with products consisting of semi liquid batter RESTRAINT REQUIREMENTS MOBILE EQUIPMENT Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether Adequate means must be provided to limit the movement of this appliance...

Page 9: ...NCE NAMEPLATE D A N G E R To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in according with CSA C22 1 Canadian Electrical Code Part 1 or local codes C A U T I O N THIS SECTION IS ...

Page 10: ...erior of the unit with a damp clean cloth and mild soap solution Rinse carefully 2 Clean and install the cabinet side racks Shelves should be positioned with the curved end up and toward the back of the unit reach in models HEATING CHARACTERISTICS The cabinet is equipped with a special heating cable Through this Halo Heat concept the heating cable is mounted against the walls of the unit to provid...

Page 11: ...HE FINAL SETTING The proper temperature range for the food being held will depend on the type and quantity of product Whether or not the door vents should be open or closed will also depend on the type of food being held When holding food for prolonged periods it is advisable to periodically check the internal temperature of each item to assure maintenance of the proper temperature range Reset the...

Page 12: ... N I C C O N T R O L O P T I O N 햲 POWER ON INDICATOR LIGHT 햳 ON OFF KEY 햴 HEAT INDICATOR 햵 LED DISPLAY 햶 LOCK INDICATOR 햷 UP DOWN ARROW KEYS 햲 POWER ON INDICATOR LIGHT 햸 SHELF TIMER KEYS 햳 ON OFF KEY 햴 HEAT INDICATOR 햵 LED DISPLAY 햶 LOCK INDICATOR 햷 UP DOWN ARROW KEYS O P E R AT I O N ...

Page 13: ...han the key sequence required to unlock the panel To unlock the display press and hold the ON OFF key and the Down Arrow key at the same time The lock LED will extinguish The panel keys will resume normal function F C E L E C T R O N I C C O N T R O L S E T U P E L E C T R O N I C C O N T R O L O P E R AT I O N 1 Preheat at 200 F 93 C for 30 minutes Press the ON key and set the temperature to 200 ...

Page 14: ...ng and hot food holding data through the Internet from a single site or multiple sites Automated sampling record keeping and set point validation meet the requirements of established HACCP criteria Designed to help manage the fully integrated food service facility HACCP compliant automated logging database storage Printed HACCP reports Data analysis for corrective action Real time sensor values an...

Page 15: ...timer LEDs will illuminate as follows a All expired timers will flash quickly may be more than one b The timer with the shortest amount of time remaining will flash slowly c All other active timers will be illuminated may be more than one 6 Turn OFF alarm Alarm will sound as time expires Press expired Shelf Timer Key to turn the alarm OFF To Cancel a Timer Press and hold desired Shelf Timer Key fo...

Page 16: ... product Most Halo Heat holding equipment is provided with a thermostat control between 60 and 200 F 16 to 93 C If the unit is equipped with vents close the vents for moist holding and open the vents for crisp holding If the unit is equipped with a thermostat indicating a range of between 1 and 10 use a metal stemmed indicating thermometer to measure the internal temperature of the product s being...

Page 17: ... quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning suppl...

Page 18: ...se areas harbor food debris Rinse by wiping with sponge and clean warm water Wipe dry with a clean cloth 5 Interior can be wiped with a sanitizing solution after cleaning and rinsing This solution must be approved for use on stainless steel food contact surfaces 6 To help maintain the protective film coating on polished stainless steel clean the exterior of the unit with a cleaner recommended for ...

Page 19: ...importance The most accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a specific temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes p...

Page 20: ...O U B L E S H O O T I N G M A N U A L C O N T R O L Error Code Description Results Possible Cause E 10 Air Sensor Shorted Inoperative Unit Defective sensor or damaged sensor connection E 11 Air Sensor Open Inoperative Unit Defective sensor or poor sensor connection E 30 Under temperature Cavity has been under its set temperature for 90 minutes Oven will not reach set temperature Door gasket damage...

Page 21: ...g element connection C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL TROUBLE SHOOTING ELECTRONIC CONTROL This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel If your Alto Shaam unit...

Page 22: ...00 S MANUAL CONTROL Bonnet Assembly 5008316 Casing Side 16056 STD 16041 HD Caster Package 5 127mm 4007 Control Panel Bezel PE 28280 Door Assembly 55018 Door Handle HD 27080 Door Hinge HG 2015 Door Gasket GS 23796 Universal Pan Slide SR 24447 CHROME SR 24762 S S Control Panel Overlay PE 28451 ...

Page 23: ...C E 1200 UP MANUAL CONTROL Bonnet Assembly 5008316 Casing Side 16055 STD 16033 HD Caster Package 5 4007 Control Panel Bezel PE 28280 Control Panel Overlay PE 28367 Door Assembly 55018 Door Handle HD 27080 Door Hinge HG 2015 Door Gasket GS 23796 Universal Pan Slide SR 24447 SR 24762 230V ...

Page 24: ...ANUAL CONTROL ELECTRONIC CONTROL PE 28451 PE 28366 PE 28367 PE 27855 8 Door Assembly 55018 55018 9 Door Assembly with Window 5005142 5005142 10 Door Handle HD 27080 HD 27080 11 Door Hinge each HG 2015 HG 2015 12 Door Gasket each GS 23796 GS 23796 13 Insulation NOT SHOWN IN 22364 IN 22364 14 Side Rail for pan slide ea 16046 16046 15 Universal Pan Slide ea STAINLESS STEEL 230V CHROME PLATED SR 24762...

Page 25: ...9 PG 28439 12 Plug Hole 3 8 PG 25574 PG 25574 13 Plug Hole 13 16 PG 3589 PG 3589 14 Screw 6 32 x 1 1 4 Round Head SC 2365 SC 2365 15 Screw 8 32 x 1 4 Phil Screw SC 2459 SC 2459 16 Screw Ground 10 32 x 1 4 Pan Head SC 2190 SC 2190 17 Switch Rocker 120V 208 240V 230V SW 34375 SW 34351 SW 34351 SW 34375 SW 34351 SW 34351 18 Tape 375 wide foam GS 23622 GS 23622 19 Terminal Block BK 3019 BK 3019 20 The...

Page 26: ...RVICE MANUAL PG 25 S E R V I C E 1200 UP with Manual Control 120V Unit Shown 18 8 2 12 1 14 19 3 4 10 21 5 7 6 17 20 15 9 13 11 22 23 16 1200 UP with Manual Control 208 240V Unit Shown 18 8 1 2 12 3 14 19 10 21 5 22 15 9 13 7 6 17 20 11 23 16 ...

Page 27: ...V I C E 1200 UP with Manual Control 230V Unit Shown 8 18 2 23 1 14 19 3 5 22 21 10 7 6 15 9 13 17 20 16 11 8 18 2 12 1 11 14 19 3 5 21 10 15 13 9 7 6 17 20 4 16 23 1200 S with Manual Control 120V Unit Shown 1200 S 208 240V AND 230V DRAWINGS NOT AVAILABLE AT THIS TIME ...

Page 28: ...19 13 Heat Sink 1008770 1008770 14 Nut Hex 8 32 NU 2296 NU 2296 15 Power Supply Board BA 33554 BA 33554 16 Plug Hole 13 16 PG 3589 PG 3589 17 Relay RL 33558 RL 33558 18 Reed Switch NOT SHOWN SW 33559 SW 33559 19 Screw Self Tapping 8 32 x 1 2 SC 25849 SC 25849 20 Screw 6 32 x 1 2 NC Phil Truss M S 18 8 SS SC 2472 SC 2472 21 Screw 6 32 x 1 1 4 Round Head SC 2365 SC 2365 22 Screw Ground 10 32 x 1 4 P...

Page 29: ... C E 27 12 4 2 25 11 31 10 3 23 26 28 21 22 32 32 15 13 30 1 20 14 17 17 7 9 8 16 6 19 24 1200 UP with Electronic Control 230V Unit Shown 8 9 2 12 24 4 7 32 14 23 6 16 11 25 31 27 1200 S with Electronic Control 230V Unit Shown 9 3 26 22 28 21 15 17 20 13 19 30 1 19 29 5 ...

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Page 40: ...tion or fifteen 15 months from the shipping date whichever occurs first THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but...

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