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1 General Information 

To ensure reliable and safe operation, the measuring amplifier must be operated in compliance with 
the  specifications  according  to  this  technical  description  only.  These  regulations  must  also  be 
observed  if  using  accessories,  that  have  been  ordered  from  Althen  Mess-  &  Sensortechnik  GmbH 
together with the measuring amplifier. 

Notice:

 

Every person who is in charge for the start-up or service of this measuring amplifier must 

have read this technical manual and must have understood the safety instructions in particular. 

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1.1 Safety Instructions 

When  using  the  amplifier,  the  legal-  and  safety  regulations  for  each  case  of  application  must  be 
observed. To avoid risks for the system or the operator the following points are to be considered. 

 

 

If any visual damage or malfunctions are noticed, the measuring system must be switched 
off and marked appropriately. 

 

Disconnect the supply voltage before opening the device.  

 

The  complete  measuring  unit  must  be  protected  against  contact  and  influence  of 
unauthorized persons.  

 

In  the  case  of  a  safety-relevant  application,  where  a  potential  malfunction  could  cause 
damage to property or persons, it is imperative that an additional, independent monitor is 
provided. 

 

In  combination  with  sensors,  the  maximum  loads  /  pressures  etc.  must  never  be 
exceeded. 

 

If you have reasons to assume that safe operation is no longer possible, immediately take the device 
out of operation and secure it against unintentional operation. 

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1.2 Qualified Personnel  

This measuring system must be operated by qualified personnel and in compliance with the relevant 
technical  specifications  only.  Qualified  personnel  include  such  persons  who  are  conversant  with  the 
setting up, mounting and starting up of the measuring system and who have qualifications that are 
appropriate for the tasks they're about to perform. 



1.3 Intended Use 

Amplifiers from Althen Mess- & Sensortechnik GmbH serve to measure the intended measurand and 
the evaluation thereof in combination with one or more sensors. Any other use over and above that is 
regarded as non-intended use.

 

 

Summary of Contents for SG-KP Series

Page 1: ...ontrols Tel 31 0 70 392 4421 sales altheris nl France Althen DB Innovation Tél 0033 0 4 67 78 61 66 info althensensors fr Sweden Althen Sensors Control AB Tel 46 0 8 7 95 24 90 info althensensors de USA Canada Altheris Inc Sensors Controls Inc Tel 1 858 633 3572 info althensensors com Other Countries please contact us by email at sales althensensors com www althen de V2 1 eng ...

Page 2: ...gy 8 4 2 2 Connecting in 4 wire technology 8 4 2 3 Lenghening a cable in 4 wire technology 9 4 2 4 Connecting in 6 wire technology 10 4 3 Analogue output 10 4 3 1 Analogue output voltage 11 4 3 2 Analogue output current 11 4 3 3 Low pass filter 11 5 Startign up 12 5 1 Zero point adjustment range 12 5 2 Adjustment calibration of the amplifier 13 5 2 1 Correction of the analogue current output 14 5 ...

Page 3: ... complete measuring unit must be protected against contact and influence of unauthorized persons In the case of a safety relevant application where a potential malfunction could cause damage to property or persons it is imperative that an additional independent monitor is provided In combination with sensors the maximum loads pressures etc must never be exceeded If you have reasons to assume that ...

Page 4: ...tential equalization currents over the shield of the cable to the following evaluation unit this shield should be connected over a suitable capacitor 10nF 200V Overall the shield connections must be done properly to EMC standards as short as possible with large wire cross section and connected to a central point star grounding In order to not increase the interference sensitivity of the amplifier ...

Page 5: ...des can ensure centric force transmission Tightening torques while mounting any sensors may result in an increased zero balance offset If the sensor has been replaced the calibration of the amplifier must be checked A new adjustment might be necessary 3 Technical description The described single channel measuring amplifier serves to supply a strain gauge sensor with a full bridge resistance of 300...

Page 6: ...le the cable screen may be connected to clamp 15 of the amplifier analogue ground screen Anyhow enough interference immunity is to be ensured Clamp Description Clamp Description 1 Supply voltage 9 SG Signal Transducer 2 Supply Ground 10 SG Signal Transducer 3 Supply Ground 11 SG Sense Transducer 4 Analogue Ground 12 SG Excitation Transducer 5 Analogue Ground 13 SG Sense Transducer 6 Analogue outpu...

Page 7: ...itch on current is greater than the operating current This must be taken into consideration when dimensioning and selecting the power pack especially if several amplifiers are being wired to the same power source 4 1 1 Galvanic isolation The supply voltage of the amplifier is galvanically isolated from analogue output sensor supply and sensor signal To unset this isolation clamp 3 and 4 have to be...

Page 8: ...use the 2 additional wires measure the excitation voltage directly at the sensor and the amplifier adjusts the excitation voltage accordingly 4 2 2 Connecting in 4 wire technology Notice When connecting in 4 wire technology the jumpers J1 and J2 must be set Otherwise the transducer might get damaged resp destroyed The values in the calibration certificate of the sensor have been recorded with the ...

Page 9: ...s Thus the excitation voltage drops by 0 03 V resp 30 mV which results a measurement inaccuracy of 0 3 Pic 3 Sensor with 4 wire cable Lengthened with 6 wire cable In the picture above the cable has been lengthened with a 6 wire cable so the voltage drop of 30 mV is corrected by the amplifier by measuring the actual voltage at the end of the original cable SG Amplifier SG Signal SG Excitation volta...

Page 10: ...ding on the ordered option are available Version 010 The output is 0 10 Volts max 1 mA Version B10 The output is 10 Volts max 1 mA Version 420 The output is 4 20 mA max 500 ohms Other analogue outputs available on request For parameter settings further information concerning scaling or customized analogue outputs please refer to the additional sheet Allocation Device Configuration SG Amplifier SG ...

Page 11: ... slightly higher than that just in order to check if said signal does not virtually hang below 4 mA If the output reacts immediately it can be set back to 4 mA otherwise the signal of the transducer has to be checked If the current of 4 mA does not increase while loading a force to the transducer the polarity of the signal has to be checked If this is of negative polarity the signal wires need to ...

Page 12: ...ier is to be complied with After replacing a transducer the calibration has to be checked It is to be noted that there is a slight dependence between zero point adjustment and amplification gain 5 1 Zero point adjustment range It is to be noted that there is a slight dependence between zero point adjustment and amplification gain The zero point adjustment range is approx 10 This range can be chang...

Page 13: ...up might need an inspection Adjustment Calibration The coarse amplification and thus the voltage output is determined by an internal resistor RG and can be fine adjusted by a potentiometer P 02 To adjust the current output which follows the voltage output the potentiometer P 03 is to be used See next chapter Before the calibration a warm up time of approx 30 mins should be kept The measuring devic...

Page 14: ...d After adjusting the range the zero shall be set back to 4 0 mA 5 2 2 Calculation of amplification determing resistor The amplification is Gtotal Gdifferential amplifier x Goutput stage The amplification of the output stage is adjustable with the potentiometer P 02 GAIN The adjustable range is Goutput stage 9 5 10 5 Volts Calculation of the coarse amplification resistor RG applies for 10 Volts ou...

Page 15: ...posed of separately Amplifiers and measurement units manufactured and sold by Althen Mess Sensortechnik GmbH serve B2B purposes only Therefore those old appliances must not be given to the communal disposer but must be given back to the seller or disposed of properly If you need any further information please contact your local authorities These measures serve to protect the environment and allow ...

Page 16: ...optional up to 30 kHz Input resistance 3 MΩ Max input sensitivity 100 mV V at 5 VDC excitation supply Non linearity 0 05 FSO Electrical connection Pluggable Screw clamps Housing Plastic enclosure for top hat rail mounting IP20 Dimension W x H x D 23 x 99 x 115 mm Weight approx 150 g Temperature storage 20 C 60 C Temperature operating 0 C 50 C Order designation SG KP Single channel strain gauge amp...

Page 17: ...17 18 Component diagram DIP 50 Zero Point Range DIP 60 1 2 Increase Signal 3 4 Low pass filter 4 1 4 LP81 1 SG Exc voltage LP81 2 SG Exc voltage Rg R3 Visible after removing the EMC plate ...

Page 18: ...18 18 Housing dimensions Subject to modifications All information describes our products in general form ...

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